Full Automatic PLC Controlled 220L Aseptic Bag Filling machine

Full Automatic PLC Controlled 220L Aseptic Bag Filling machine

A Full Automatic PLC-Controlled 220L Aseptic Bag Filling Machine is a state-of-the-art system designed for the sterile filling of large-volume (220-liter) bags with liquid products, such as food, beverages, pharmaceuticals, or chemicals. This machine ensures that the filling process is carried out under aseptic conditions, preventing contamination and maintaining product integrity. It is widely used in industries where sterility and precision are critical, such as dairy, juice, wine, and pharmaceutical manufacturing.

Key Features of a Full Automatic PLC-Controlled 220L Aseptic Bag Filling Machine:

1. Aseptic Filling:

• Maintains a sterile environment throughout the filling process to prevent contamination.

• Uses sterile filters, steam sterilization (SIP), and clean-in-place (CIP) systems.

2. PLC Control:

• Equipped with a Programmable Logic Controller (PLC) for automated and precise control of the filling process.

• Features a Human-Machine Interface (HMI) for easy operation and monitoring.

3. High-Capacity Filling:

• Designed to fill 220-liter aseptic bags with high precision.

• Typical accuracy: ±0.1% to ±0.5% of target volume or weight.

4. Material Compatibility:

• Constructed from high-grade stainless steel (SS304 or SS316) for hygiene and corrosion resistance.

• Suitable for food-grade, pharmaceutical-grade, and chemical applications.

5. Automated Operation:

• Fully automatic system with minimal manual intervention.

• Includes automated bag handling, filling, sealing, and discharge.

6. Sterilization Systems:

• Steam Sterilization (SIP): Sterilizes the filling nozzles and product contact areas.

• Clean-in-Place (CIP): Automatically cleans the system to maintain hygiene.

7. Safety Features:

• Overfill protection to prevent spills.

• Emergency stop buttons and safety interlocks for operator protection.

8. Flexibility:

• Can handle a wide range of liquid products, including low-viscosity and high-viscosity fluids.

• Compatible with various types of aseptic bags (e.g., single-layer, multi-layer).

Components of a Full Automatic PLC-Controlled 220L Aseptic Bag Filling Machine:

1. Bag Handling System:

• Automatically positions and holds 220L aseptic bags for filling.

• Includes bag openers and grippers for secure handling.

2. Filling Nozzles:

• Sterile nozzles designed for precise and contamination-free filling.

• Equipped with flow meters or load cells for accurate volume or weight measurement.

3. Sterilization System:

• Steam Sterilization (SIP): Sterilizes the filling nozzles and product contact areas before and after filling.

• Clean-in-Place (CIP): Automatically cleans the system to maintain hygiene.

4. Sealing System:

• Automatically seals the aseptic bags after filling to maintain sterility.

• Can include heat sealing, ultrasonic sealing, or clamp sealing, depending on the bag type.

5. Conveyor System:

• Transports filled and sealed bags to the discharge area.

• Can integrate with palletizers or other downstream equipment.

6. Control System:

• PLC (Programmable Logic Controller): Automates and monitors the entire filling process.

• HMI (Human-Machine Interface): Provides a user-friendly interface for operators to control and adjust settings.

7. Inspection Systems:

• Checkweigher: Ensures each bag meets the required weight specifications.

• Leak Detector: Checks for leaks in sealed bags.

Advantages of a Full Automatic PLC-Controlled 220L Aseptic Bag Filling Machine:

• Sterility: Maintains aseptic conditions to prevent contamination and extend product shelf life.

• High Efficiency: Fully automated operation increases production rates.

• Accuracy: Ensures consistent filling volumes, reducing product waste.

• Reduced Labor Costs: Minimizes the need for manual intervention.

• Compliance: Meets industry standards for hygiene and safety (e.g., FDA, GMP, ISO).

Applications:

• Food and Beverage: Filling aseptic bags with dairy products, juices, wines, or sauces.

• Pharmaceuticals: Handling sterile liquids, such as vaccines, injectables, or biologics.

• Chemicals: Filling aseptic bags with sensitive or hazardous chemicals.

• Cosmetics: Packaging sterile cosmetic products.

Workflow of a Full Automatic PLC-Controlled 220L Aseptic Bag Filling Machine:

1. Bag Loading: Empty aseptic bags are automatically positioned on the filling station.

2. Sterilization: The filling nozzles and product contact areas are sterilized using steam (SIP).

3. Filling: The machine fills the bags with the desired liquid product.

4. Sealing: Filled bags are automatically sealed to maintain sterility.

5. Discharge: Sealed bags are transported to the discharge area for palletizing or storage.

Considerations When Choosing a 220L Aseptic Bag Filling Machine:

1. Product Properties:

• Consider viscosity, density, and sensitivity of the liquid product.

2. Production Volume:

• Choose a machine that meets your daily or hourly throughput requirements.

3. Bag Type:

• Ensure compatibility with your aseptic bag design (e.g., single-layer, multi-layer).

4. Sterilization Requirements:

• Verify that the machine meets your sterilization and hygiene standards.

5. Integration:

• Ensure the system can integrate with other equipment in your production line (e.g., palletizers).

Example Specifications for a 220L Aseptic Bag Filling Machine:

• Filling Capacity: 220 liters per bag.

• Filling Speed: 10–20 bags per hour.

• Accuracy: ±0.2% of target volume or weight.

• Power Supply: 220V/380V, 50Hz/60Hz.

• Material: Stainless steel (SS304 or SS316).

A Full Automatic PLC-Controlled 220L Aseptic Bag Filling Machine is an essential investment for industries that require sterile, high-capacity filling of liquid products. It ensures product integrity, improves efficiency, and complies with stringent hygiene and safety standards. Whether you're handling food, pharmaceuticals, or chemicals, this machine can be customized to meet your specific production needs.