Automatic 30L Weighing Filling and Capping Machine for Liquids

2025-05-23 15:00:07 glzon

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Automatic 30L Weighing, Filling, and Capping Machine for Liquids


Overview

The Automatic 30L Weighing, Filling, and Capping Machine is a fully integrated solution designed for precise and efficient filling of liquids into 30-liter containers (jerrycans, pails, or drums). It combines weight-based accuracy, automated capping, and safety compliance to meet the needs of industries such as chemicals, food & beverage, pharmaceuticals, and industrial lubricants.


Key Features

1. Fully Automatic Operation

  • Touchscreen HMI: Intuitive interface for program setup, volume adjustment, and real-time monitoring.

  • Integrated Conveyor System: Automates container loading, indexing, and unloading.

  • Weighing Module: In-line precision weighing (±0.1% accuracy) ensures target fill weight is met before capping.

  • Capping Mechanism: Automatically seals containers with screw caps, press-on lids, or crown seals.

2. High Precision & Speed

  • Filling Accuracy: ±0.1%~0.2% (adjustable based on liquid viscosity and container type).

  • Flow Control: Servo-driven pumps or mass flow meters for precise liquid dispensing.

  • Production Speed: Up to 600–1200 containers/hour (depending on configuration and liquid type).

3. Versatility & Flexibility

  • Container Compatibility: Suitable for 5L to 30L containers (customizable for larger sizes).

  • Liquid Handling: Supports thin to medium-viscosity liquids (water-like, oils, detergents, etc.).

  • Adjustable Settings: Quick changeover for different volumes, container types, or cap styles.

4. Safety & Compliance

  • ATEX/IECEx Certified: Safe for hazardous environments (Zone 1/21, ATEX Category 2/3).

  • Static Grounding: Automated earthing system to eliminate static spark risks.

  • Spill Prevention: Stainless steel drip trays and emergency stop buttons.

  • Materials: 304/316L stainless steel construction for durability and hygiene.

5. Advanced Technology

  • Weight-Based Filling: Real-time weighing ensures accurate fill weights, even with temperature or density variations.

  • Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation during filling.

  • Data Logging: USB/Ethernet export for batch tracking, traceability, and compliance reporting.

6. Ease of Use & Maintenance

  • Quick Changeover: Tool-free replacement of nozzles, capping heads, and conveyor guides.

  • Self-Cleaning: CIP (Clean-In-Place) functionality for hygienic applications.

  • Remote Support: IoT-enabled diagnostics for troubleshooting and software updates.


Applications

  • Industrial Chemicals: Solvents, adhesives, thinners, and hazardous liquids.

  • Food & Beverage: Edible oils, sauces, syrups, and bulk liquid foods.

  • Pharmaceuticals: Non-hazardous liquid medications or APIs.

  • Lubricants: Engine oils, greases, and industrial lubricants.

  • Household Products: Laundry detergents, cleaning agents, and automotive fluids.


Optional Upgrades

  • Multi-Nozzle System: Increase throughput with 2+ filling heads.

  • Vision Inspection: Cameras to verify fill levels, cap alignment, and label placement.

  • Labeling System: Inline date coding, batch number printing, or barcode scanning.

  • Robotic Handling: Automated palletizing or depalletizing for larger operations.


Benefits

  1. Precision & Consistency: Weight-based filling eliminates errors due to liquid density or temperature fluctuations.

  2. Labor Efficiency: Fully automated process reduces manual intervention and labor costs.

  3. Safety Compliance: ATEX certification and spill-proof design ensure hazardous environment safety.

  4. Scalability: Modular design allows upgrades to multi-nozzle or fully integrated lines.

  5. ROI: High-speed operation and minimal downtime maximize production capacity.


Why Choose This Machine?

This machine delivers unmatched accuracy, speed, and safety for medium to large-scale liquid filling operations. Its ATEX certification, user-friendly interface, and versatility make it ideal for industries requiring reliable, compliant, and efficient packaging solutions.


Ready to streamline your liquid filling process? Contact us for a customized quote, demo, or site assessment!

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com

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