IBC Filling Machine U-type1. Design FundamentalsThe GZM-1000KMS filling machine is a filling machine specially developed by Shanghai Guangzhi Automation Equipment Co., Ltd., suitable for working envir
Space-Saving Design ∙ ±0.15% Accuracy ∙ ATEX Zone 1 Certified
Compact Precision for 1,000L IBC Totes in Chemical, Pharma & Food Operations
Shanghai Guangzhi Automation’s GZ-IBC-U1000 redefines efficiency with its patented U-configured workflow, slashing footprint by 40% vs. linear systems while filling IBC totes at 12–15 units/hour with lab-grade precision. Engineered for explosive solvents, viscous paints, and sterile fluids, this turnkey solution cuts product loss to <0.01% and achieves ROI in 9 months.
✅ 70% Reduced Operator Movement
Rotating turntable allows single-operator control of loading/filling/unloading stations.
✅ Zero Cross-Contamination
Dedicated fill paths per product (CIP/SIP optional).
✅ Explosion-Proof in 1m²
ATEX-certified mini-enclosure (Ex db eb ib IIB+H2 T4) for Zone 1 areas.
✅ 3-in-1 Smart Station
Integrated load cells, vapor recovery, and grounding checks in one compact unit.
*Table: GZ-IBC-U1000 Performance Metrics*
| Parameter | Specification | Certification/Innovation |
|---|---|---|
| Throughput | 12–15 IBCs/hour (1,000L) | – |
| Accuracy | ±0.15% (gravimetric) | OIML R117 Class 0.5 |
| Footprint (L×W) | 3.2 × 2.1 meters | 40% smaller than linear systems |
| Viscosity Range | 1–60,000 cP | Heated jacket (80°C) for bitumen |
| Filling Speed | 80–220 L/min (adaptive flow control) | Patented surge-dampening algorithm |
| Material Contact | 316L SS / PTFE / EPDM | FDA 21 CFR 177.2600 (food grade) |
| Power | 400V/50Hz, 7.5 kW + 0.7 MPa air | IE4 motor (96% efficiency) |
| Control System | 10" IP66 HMI + IoT-enabled PLC | Batch report with e-signature (21 CFR Part 11) |
| Safety | ATEX Zone 1, vapor sensors, SIL 2 interlock | TÜV-certified (No. EX21.1234) |
| Cycle Time | 4 mins 20 sec (incl. load/unload) | Auto barcode scanning |
[https://example.com/u-type-diagram]
(Visual: Operator loads IBC at Station 1 → Turntable rotates 120° → Filling at Station 2 → Unload at Station 3)
Station 1: Loading
Operator places IBC on load cell platform.
Barcode scan triggers recipe load.
Station 2: Filling
Auto lid opener + nozzle insertion.
Vapor recovery engages during fill.
Station 3: Unloading
Post-fill weight verification.
Grounding disconnect + turntable reset.
