Lacquer Filling machineBasic parametersMaximum weighing capacity: 40kg;Display division value: 10g;Filling error: ± 10g;Filling speed: approximately 300-350 barrels per hour/(25 liters depending on fe
Zero VOC Leaks ∙ Anti-Skinning ∙ ±0.25% Accuracy
For Nitrocellulose, Acrylic, PU & High-Solvent Coatings
Shanghai Guangzhi Automation’s GZ-LacquerFill Series redefines precision filling for volatile lacquers with ATEX-certified explosion protection, vapor-tight seals, and anti-crystallization technology. Engineered to handle solvents >80% (e.g., acetone, MEK, toluene), this system eliminates skinning, reduces VOC emissions by 99.8%, and achieves filling speeds of 30 containers/hour – all while preventing resin hardening in flow paths.
✅ Vapor Recovery Dome
Sealed filling chamber + carbon adsorption captures 99.8% VOCs (EPA Method 21 compliant).
✅ Anti-Skinning Circulation
Continuous laminar flow prevents resin hardening (patented low-shear pump).
✅ Explosion-Proof Design
ATEX Zone 1 (Ex db IIB+H2 T4) for solvents with flash point <23°C.
✅ Heated & Jacketed Paths
Maintains 40°C to prevent nitrocellulose crystallization.
✅ Quick-Color Change (QCC)
Teflon-coated components enable <3 min switchovers.
Table: GZ-LacquerFill Performance Metrics
| Parameter | Specification | Lacquer-Specific Feature |
|---|---|---|
| Accuracy | ±0.25% (Coriolis meter) | Auto viscosity compensation (50–5,000 cP) |
| Filling Speed | 30 containers/hour (20L pails) | Nozzle height auto-adjustment |
| VOC Control | 99.8% capture efficiency | Real-time VOC monitoring (ppm) |
| Material Contact | 316L SS / PFA / Kalrez® 6375 | Resists ketones/esters (pH 1–14) |
| Power | 400V/50Hz, 5.5 kW | IP66 explosion-proof motors |
| Container Support | 1–30L cans, pails, jerrycans | Conductive UN-certified designs |
| Control System | 10" HMI + recipe manager (50 profiles) | "Skinning alert" predictive AI |
| Safety Compliance | ATEX, OSHA 1910.106, DSEAR | Static dissipation (<10 Ω) |
| Dimensions | 1,800 × 1,100 × 2,200 mm | Weight: 650 kg |
| Pain Point | GZ-LacquerFill Solution | Result |
|---|---|---|
| Skinning/Hardening | Jacketed paths + low-shear circulation | Zero resin buildup in nozzles |
| VOC Emissions | Closed vapor dome + carbon adsorption | <10 ppm outlet (EPA compliant) |
| Solvent Flash Points | ATEX pressurization + Ex ia sensors | 100% ignition risk elimination |
| Color Changeover | PFA-lined components + auto-CIP | 3 min switch (saves 85% solvent) |
| Precision | Coriolis mass flow + density compensation | ±0.25% accuracy for costly pigments |
Automotive OEM Case (Nitrocellulose Lacquer):
Throughput: Increased from 18 to 30 pails/hour
Waste Reduction: 1.8% → 0.05% ($142k/year savings)
VOC Compliance: Eliminated $350k EPA penalties
ROI: 7.2 months
ATEX 2014/34/EU (Zone 1: Ex db eb ib mb IIB+H2 T4)
IECEx IEC 60079 Series
UL 1203 (US/Canada)
CE/PED/UKCA
EPA Method 21 Validated
Nitrogen Blanketing: For oxygen-sensitive UV lacquers
Agitation Kit: Prevents settling of metallic pigments
Robotic Handling: Auto lid placement/capping
21 CFR Part 11: Electronic batch records for pharma lacquers
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
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service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
