Pallet Roller Conveyor

Pallet Roller ConveyorThe unpowered roller conveyor relies on the roller to complete the transportation, which is suitable for the transportation of all kinds of boxes, bags, pallets and other pieces

  • Brand: glzon
  • Model: GZ-PRC1500

1. Performance Specifications

ParameterStandardHigh-CapacityTest Standard
Max. Load Capacity1,500 kg/m3,000 kg/mFEM 1.001
Pallet Size Range800×600mm to 2000×1200mm
ISO 6780
Conveyor Speed5-30 m/min5-25 m/minEN 619
Roller DiameterØ114 mmØ139 mmDIN 15237
Roller Pitch150 mm200 mmISO 282
Ambient Temperature-25°C to +65°C-30°C to +80°CIEC 60068-2

2. Structural Engineering

2.1 Frame System

  • Material: Cold-formed steel (S355MC) / Stainless steel (AISI 316L)

  • Section: Box beam 120×80×6mm (FEM 1.001 certified)

  • Surface Treatment: Hot-dip galvanized (ISO 1461) / Epoxy coating (ISO 12944 C5-M)

2.2 Roller Assembly

  • Tube: Seamless steel (δ≥6mm) / Stainless steel (δ≥5mm)

  • Bearings: Triple-sealed roller bearings (IP69K)

  • Axle: 40Cr alloy steel (HRC 50-55)

2.3 Drive Systems

TypePowerControl Precision
Motorized Roller0.75-3.0 kW±0.5% speed (VF control)
Shaft-Driven3.0-7.5 kW±1% torque
Magnetic Drive1.5-4.0 kWZero maintenance

3. Technical Parameters

CharacteristicSpecificationCompliance
Noise Level≤70 dB(A) @ 1mISO 4871
Roller Resistance≤0.8 N per 100kg loadDIN 22301
Minimum Curve RadiusR=1,200mm (motorized rollers)FEM 9.511
Impact Resistance5 kJ energy absorptionISO 14122

4. Specialized Configurations

4.1 Heavy-Duty Features

  • Overload Protection: Hydraulic torque limiter (settable 100-150% rated)

  • Alignment System: Laser-guided pallet centering (±2mm accuracy)

  • Roller Replacement: Quick-release design (≤10 min per roller)

4.2 Functional Modules

ModuleFunctionTechnical Specification
Transfer Cart90° pallet shifting5-ton capacity, 0.8m/s travel
Lift & PositionHeight adjustmentScissor lift (500mm stroke)
Weighing SectionIn-line pallet weighing4× load cells (±0.1% accuracy)
Accumulation ZoneZero-pressure bufferServo-controlled braking system

5. Reliability Metrics

  • MTBF (Drive System): >35,000 hours (ISO 281)

  • Roller Service Life:

    • Standard: 60,000 operating hours

    • Heavy-duty: 100,000 operating hours (FEM 1.001)

  • Bearing Maintenance: Grease-free lifetime lubrication


6. Safety & Control Integration

6.1 Safety Systems

  • Emergency stop circuits (Category 4, PL e per ISO 13849-1)

  • Anti-collision sensors (Type 4 light curtains)

  • Roller guard protection (EN 619 compliance)

6.2 Control Architecture

  • PLC: Siemens S7-1500 with PROFINET

  • HMI: 12" ruggedized touch panel

  • Connectivity: OPC UA, MQTT, EtherNet/IP


7. Global Compliance & Packaging

7.1 Certifications

  • EU: CE, EMC 2014/30/EU, Machinery Directive 2006/42/EC

  • North America: UL 508A, OSHA 1910.212

  • International: ISO 9001:2015, ISO 45001

7.2 Export Packaging

  • Structural frames: Reinforced wooden crates (IPPC ISPM-15)

  • Rollers: VCI+ film wrapping (ASTM D1190)

  • Electronics: Humidity-controlled containers


8. Technical Documentation

  1. Static load calculation report (FEM 1.001)

  2. Dynamic simulation video (MP4 format)

  3. GA drawings with interface dimensions (PDF/DWG)

  4. CE Declaration of Conformity (DOC-2024-PRC)


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APPLICABLE BARREL TYPE

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COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

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Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

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FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021