Automatic Liquid Inks stroke Can Filler

Automatic Liquid Inks stroke Can Filler

For filling cans in below-surface or below-bunghole mode you can make use of theautomatic can filler.Type 605 is able to optimally adapt to your upstream and downstream processes, such as pump actuati

  • Brand： glzon
  • Model： GZM

InkStroke IS-5000 Series

Precision in Every Stroke. Consistency in Every Drop.

Core Innovation: Dynamic Viscosity Compensation™

Shanghai Guangzhi IS-5000 achieves ±0.1% volumetric accuracy at 120 cans/hour for conductive/offset/digital inks (50-500,000 cP) – featuring Pantone®-validated color control, anti-settling ultrasonic agitation, and zero-drip retract. Engineered to eliminate pigment separation, viscosity drift, and operator-dependent errors in PCB, packaging, and security printing applications.

Technology Highlights

1. Smart Stroke Technology

Key Performance:

Parameter

Conventional Filler

IS-5000 Advantage

Viscosity Stability

±15%

±3%

Pigment Uniformity

CV<10%

CV<0.8%

Residual Ink

0.5-1ml

<0.05ml

2. Industry-Specific Innovations

Ink Type

Technology

Critical Spec

Conductive Inks

Resistivity control (±3%)

10⁻⁵–10² Ω·cm

Metallic Inks

Anti-sedimentation pulsed flow

Flake size Δ<0.2μm

UV-Curable

Amber UV-blocking cylinders

Pre-cure <0.1%

Food-Grade Inks

FDA-compliant piston seals

Migration <0.01mg/kg (EU 10/2011)

Technical Specifications

Model

IS-5100 (Standard)

IS-5200C (Conductive)

IS-5300X (ATEX)

Capacity

50ml-5L (±0.1%)

10ml-2L (±0.08%)

50ml-3L (±0.15%)

Throughput

120 cans/hour

100 cans/hour

90 cans/hour

Viscosity Range

50-500,000 cP

100-300,000 cP

200-400,000 cP

Stroke Accuracy

±5μm per stroke

±3μm

±8μm

Piston Material

Ceramic-coated 316L SS

Diamond-like carbon

ATEX-compliant alloy

Dispersion System

40kHz ultrasonic

Pulsed electromagnetic

40kHz ultrasonic

Power

380V/50Hz, 4.5kW

380V/50Hz, 5.2kW

24VDC Ex ia

Clean Time

<15s per color

<20s

<25s

Compressed Air

Not required

Not required

30L/min @ 0.6MPa

Color Consistency

ΔE<0.4 (ISO 13655)

ΔE<0.3

ΔE<0.5

Footprint (L×W×H)

1500×900×1800mm

1600×1000×1900mm

1800×1100×2100mm

Precision Control Ecosystem

10" HMI with Stroke Intelligence

AI Modules:

  • Self-Learning Compensation:

    Change Type

    Compensation Accuracy

    Temperature ±10°C

    Viscosity correction ±2%

    Pigment load ±5%

    Stroke adjustment ±0.5%

  • Predictive Maintenance:

    Component

    Alert Threshold

    Piston seals

    Friction >8N → Replace

    Ultrasonic horn

    Amplitude drop >15%

Industry-Specific Solutions

Printed Circuit Boards

  • IPC-6013 Class 3 compliance

  • Silver ink resistivity control ±3%

  • Void-free underfill (<0.05% bubbles)

Security Printing

  • IRA-invisible ink compatibility

  • Tamper-evident batch coding

  • Banknote substrate adhesion

Food Packaging

Feature

Certification

Migration safety

FDA 21 CFR 175.300

Allergen control

Clean-in-place (CIP) system

Color consistency

Pantone® Validation Suite

Industrial Marking

  • High-pigment inks (up to 45% solids)

  • Abrasion-resistant formulations

  • MIL-STD-130M compliance

Operational Impact

Electronics Manufacturer Case:

  • Challenge: 18% resistive deviation in conductive ink

  • IS-5200C Solution:

    ▶ Real-time resistivity feedback

    ▶ Auto-stroke compensation

  • Results:

    ▶ Resistivity stability ±3%

    ▶ $620k/year reduction in PCB scrap

    ▶ ROI: 5 months

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 2)

  • FDA 21 CFR 175.300

  • Pantone® Certified Manufacturing

  • IPC-A-610 Class 3

Advanced Modules:

Module

Function

Inline Rheometer

Viscosity ±5 cP real-time

Particle Analyzer

0.1-100μm size distribution

AR Color Inspector

HoloLens spectral verification

Blockchain Tracking

Digital material genealogy

Service Commitment

24/7 Ink Assurance:

  • Remote diagnostics via IIoT

  • Critical Spares ≤48h:

    Component

    IS-5100/5200C

    IS-5300X (ATEX)

    Piston assemblies

    Diamond-coated

    Ex-rated ceramic

    Dispersion modules

    40kHz ultrasonic

    ATEX-compliant

  • Performance Warranty:

    Parameter

    Guarantee

    Color consistency

    ΔE<0.5 for 5 years

    Dosing accuracy

    ±0.1% for 1M strokes

Where Every Stroke Delivers Perfection

Shanghai Guangzhi IS-5000: Precision-engineered for the world's most demanding inks – from nanoscale electronics to anti-counterfeiting security. ⚡