High-performance Automatic Adhesives Can Filler

High-performance Automatic Adhesives Can Filler

With theautomatic can filleryou increase the filling output even further.The two machines stand for high-performance filling also in the prepackaging area. Model 606 works with 3 double cycle stations

  • Brand： glzon
  • Model： GZM

AdhesivePro AP-9000 Series

Precision Engineered for Bonding Excellence

Core Innovation: Zero-Cure-Interruption™ Technology

Shanghai Guangzhi AP-9000 achieves ±0.15% gravimetric accuracy at 100 cans/hour for epoxies, silicones, UV-curable & structural adhesives (1-500,000 cP) – featuring anti-skinning nozzles, vacuum deaeration, and dual-component dynamic mixing. Engineered to eliminate pot life waste, bubble entrapment, and ratio errors in automotive, electronics, and medical device assembly.

Technology Breakthroughs

1. Cure-Proof Architecture

Critical Performance:

Parameter

Industry Standard

AP-9000 Performance

Pot Life Waste

8-15%

<0.5%

Bubble Entrapment

0.5-3%

<0.01%

Ratio Accuracy

±1.5%

±0.2%

2. Smart Material Handling

Adhesive Type

Technology

Industry Impact

Fast-Cure Epoxy

Peltier-cooled path (±0.5°C)

Prevents exotherm runaway

Silicones

Vacuum deaeration (-0.95bar)

Eliminates bubble-related bond failures

Conductive Paste

Shear-rate control (10-1000s⁻¹)

Resistivity stability ±3%

Medical Adhesives

USP Class VI disposable kits

Zero endotoxin risk

Technical Specifications

Model

AP-9100 (Single-Component)

AP-9200D (Dual-Cartridge)

AP-9300X (ATEX)

Capacity

250ml-20L (±0.15%)

50ml-10L (±0.2%)

100ml-15L (±0.25%)

Throughput

100 cans/hour

80 cans/hour

70 cans/hour

Viscosity Range

1-500,000 cP

5-300,000 cP (Component A/B)

10-200,000 cP

Mix Ratio Range

N/A

1:1 to 10:1 (±0.2%)

N/A

Dosing Technology

Servo piston + Coriolis

Twin-screw dynamic mixer

ATEX Coriolis

Degassing

-0.95bar (ISO 8573-1 Class 0)

Same

-0.90bar

Temp Control

5-45°C (±0.5°C)

5-40°C (±0.8°C)

10-40°C (±1.0°C)

Material Contact

316L EP + PEEK

316L + PTFE

Hastelloy C276

Power

380V/50Hz, 6.8kW

380V/50Hz, 8.5kW

24VDC Ex ia

N₂ Consumption

30 L/min

40 L/min

35 L/min

Cure Delay Time

<2s nozzle retract

<3s mixer purge

<2s

Footprint (L×W×H)

2800×1800×2200mm

3200×2000×2400mm

3000×1900×2500mm

Industry-Specific Engineering

Automotive Electronics

  • EMI shielding paste filling

  • Underfill void prevention <0.1%

  • IATF 16949 data integrity

Medical Device Assembly

Feature

Specification

ISO 13485 compliance

Full material traceability

Biocompatibility

ISO 10993-5 certified flow path

Sterility assurance

Gamma-sterilizable disposable kits

Aerospace Bonding

  • MIL-STD-882 outgassing control (<1% TML)

  • Cryogenic filling (-55°C)

  • Flammability rating FAR 25.853

Structural Adhesives

  • 100:1 high-ratio mixing

  • Real-time viscosity compensation

  • Auto-adhesion promoter injection

Dual-Cartridge Innovation

Dynamic Ratio Control System:

Precision Metrics:

  • Mixing Uniformity: >99.5% (ASTM D4477)

  • Response Time: <0.4s for ±10% viscosity shift

  • Waste Reduction: <0.1ml residual per cycle

Smart Control Ecosystem

12" HMI with Adhesive AI

Predictive Modules:

  • Cure Time Forecast:

    Adhesive Type

    Prediction Accuracy

    Epoxy

    Gel time ±3%

    UV-Curable

    Full cure ±5%

  • Failure Prevention:

    Risk

    Preventive Action

    Clog detection

    Pressure spike >15% → Auto flush

    Ratio drift

    >0.5% deviation → Line stop

Operational Impact

EV Battery Manufacturer Case:

  • Challenge:

    ▶ 12% thermal paste waste from curing

    ▶ $580k/year material loss

  • AP-9100 Solution:

    ▶ N₂ purging + Peltier cooling

  • Results:

    ▶ Waste reduced to 0.4%

    ▶ ROI: 6 months

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1)

  • FDA 21 CFR 175.105

  • IPC-A-610 Class 3

  • ISO 10993-5 Biocompatibility

Advanced Modules:

Module

Function

Inline Rheometer

Real-time viscosity (±10 cP)

IR Cure Monitor

Degree-of-cure analytics

AR Mixing Verification

HoloLens flow pattern analysis

Carbon Neutral Kit

Energy recovery system (35% savings)

Service Commitment

24/7 Bonding Assurance:

  • Remote diagnostics via IIoT gateway

  • Critical Spares ≤48h:

    Component

    Medical Grade

    ATEX Version

    Mixing nozzles

    USP Class VI disposable

    Ex-certified Kalrez®

    Density sensors

    ISO 10993-5 compliant

    IECEx approved

  • Performance Warranty:

    Parameter

    Guarantee

    Ratio accuracy

    ±0.2% for 5 years

    Bubble content

    <0.01% for 1M cycles

Precision in Every Bond

Shanghai Guangzhi AP-9000: Where nanoscale accuracy meets industrial reliability – filling adhesives that power everything from microelectronics to Mars rovers.