Automatic Adhesives Can Filling Machine with Separate Pipes

Automatic Adhesives Can Filling Machine with Separate Pipes

The machine adopts advance intelligent filling technology to adaptto the filling of different materials.The machineis designed withseparate pipes to prevent cross-contamination.The whole machineis saf

  • Brand： glzon
  • Model： GZM

MultiFlow Adhesive Filler AF-M Series

Zero Cross-Contamination. Infinite Formulations.

Core Innovation: Isolated Path Technology™

Shanghai Guangzhi AF-M Series revolutionizes multi-adhesive filling with dedicated flow paths per formulation, achieving ±0.4% accuracy at 40 cans/hour for epoxies, silicones, PU (50-500,000 cP). Featuring tool-free pipe swaps <15s, self-purging nozzles, and ATEX Zone 2 certification, it eliminates residue carryover while serving medical device assembly, electronics, and automotive bonding applications.

Technology Highlights

1. Patented PipeQuick™ System

Key Specifications:

Component

Technology

Performance

Quick-Change Pipes

Magnetic V-lock couplings

<0.1ml residual

Nozzle Interface

Self-centering taper seal

10,000 cycles leak-proof

Cleaning Protocol

3-stage solvent/air/N₂ purge

<5ml waste per change

2. Adhesive-Specific Engineering

Adhesive Type

Pipe Material

Special Features

Medical Epoxy

316L EP + PEEK

USP Class VI compliance

Electronics Silicone

Fluorinated ethylene propylene

Static dissipative (<10⁶ Ω)

Automotive PU

Hastelloy C276 + Kalrez®

Heated jacket (60°C)

Conductive Adhesive

Diamond-like carbon coating

Resistivity control ±5%

Technical Specifications

Model

AF-M200 (Standard)

AF-M300X (ATEX)

AF-M400M (Medical)

Capacity

1-20kg (±0.4%)

1-15kg (±0.5%)

0.5-10kg (±0.3%)

Throughput

40 cans/hour

35 cans/hour

30 cans/hour

Viscosity Range

50-500,000 cP

100-300,000 cP

50-200,000 cP

Pipe Change Time

<15s

<20s

<12s

Pipe Options

6-24 paths

6-18 paths

8-16 paths

Material Contact

316L SS + FEP

316L + ATEX polymers

316L EP + USP VI PEEK

Power

380V/50Hz, 5.5kW

24VDC Ex ia

380V/50Hz, 4.8kW

Air Consumption

120 L/min @ 0.6MPa

100 L/min @ 0.6MPa

90 L/min @ 0.6MPa

Cleanability

CIP/SIP ready

Solvent purge

Steam sterilization

Footprint (L×W×H)

2500×1600×2200mm

2700×1700×2400mm

2400×1500×2100mm

Industry-Specific Solutions

Medical Device Assembly

  • ISO 13485 compliant documentation

  • Single-use pipe option

  • Luer lock fittings for biologics

Electronics Manufacturing

Feature

IPC-A-610 Compliance

Conductive adhesive

Resistivity control ±5%

Underfill epoxy

Void prevention <0.1%

Silicone encapsulation

Low ionic content (<10ppm Cl⁻)

Automotive Bonding

  • IATF 16949 data integrity

  • Viscosity-temperature modeling

  • Crash-resistant formula database

Aerospace Adhesives

  • MIL-STD-882 safety protocols

  • Outgassing control <1% (ASTM E595)

  • Cryogenic performance mode (-55°C)

Smart Control Ecosystem

10" HMI with Adhesive Intelligence

图片代码flowchart LR
A[Formula Library] --> B[Pipe Allocation]B --> C[Auto-Purge Sequence]C --> D[Usage Analytics]Formula LibraryPipe AllocationAuto-Purge SequenceUsage Analytics

Key Modules:

  • Cross-Contamination Guard:

    Parameter

    Action

    Residual detection >10ppm

    Auto triple-flush

    Incorrect pipe selection

    Lock filling cycle

  • Predictive Pipe Maintenance:

    Indicator

    Replacement Alert

    Pressure drop >15%

    Seal degradation

    Flow asymmetry >8%

    Partial clog detection

Operational Impact

Electronics Contract Manufacturer:

  • Challenge: 3% failure rate from silicone/epoxy contamination

  • AF-M200 Solution:

    ▶ Dedicated pipes + auto-purge

  • Results:

    ▶ Zero cross-contamination in 12M fills

    ▶ $950k/year savings in rework

    ▶ ROI: 6 months

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (AF-M300X)

  • FDA 21 CFR 175.105

  • IPC-A-610 Class 3

  • ISO 10993-5 (Biocompatibility)

Advanced Modules:

Module

Function

Inline Viscometer

Real-time viscosity (±50 cP)

Moisture Analyzer

H₂O ppm detection (0-1000ppm)

AR Pipe Mapping

HoloLens-guided path verification

Blockchain Trace

Immutable material genealogy

Service Commitment

24/7 Adhesive Guardians:

  • Remote diagnostics via encrypted IIoT

  • Critical Spares ≤48h:

    Component

    Standard

    Medical Grade

    Quick-change pipes

    FEP-coated 316L

    USP VI PEEK

    Coupling cartridges

    V-lock magnetic

    Gamma-sterilized

  • Performance Warranty:

    Parameter

    Guarantee

    Residual carryover

    <10ppm for 5 years

    Dosing accuracy

    ±0.4% for 1M cycles

Precision Isolated. Perfection Multiplied.

Shanghai Guangzhi AF-M Series: Where every adhesive flows through its own pristine path – from medical-grade epoxies to aerospace sealants.