2 Nozzles Fully Auto Rotary Tin Can Filling Machine

2 Nozzles Fully Auto Rotary Tin Can Filling Machine

This Fully Automatic Rotary 2 filling nozzles weight filling machine designed to fill Flammable Fluid such as Solvent based paint, lacquers and alcohol based products. Rotary indexing to guide tin can

  • Brand： glzon
  • Model： GZM

TwinFill RT-200 Series

Double the Speed. Double the Precision.

Core Innovation: Synchronized Dual-Flow Technology™

Shanghai Guangzhi RT-200 achieves 120 cans/minute with ±0.5% accuracy via independent servo-controlled nozzles, rotary indexing, and AI weight compensation. Engineered for sauces, paints, and chemicals in 50-1000ml tinplate cans, it doubles throughput while eliminating product giveaway, cross-contamination, and line jams in food, chemical, and coating industries.

Technology Architecture

1. Dual-Channel Precision

图片代码graph TB
A[Infeed Starwheel] --> B{Rotary Indexing}
B --> C[Nozzle 1: Left Can]B --> D[Nozzle 2: Right Can]C & D --> E[Synchronous Fill Cycle]E --> F[Cap Application]Infeed StarwheelRotary IndexingNozzle 1: Left CanNozzle 2: Right CanSynchronous Fill CycleCap Application

Performance Benchmark:

Parameter

Single-Nozzle Filler

RT-200 Twin-Nozzle

Output

60 cans/min

120 cans/min

Floor Efficiency

1 can/0.8m²

1 can/0.4m²

Energy Consumption

0.15kWh/100 cans

0.18kWh/100 cans

2. Zero Cross-Contamination Design

  • Isolated Flow Paths:

    Component

    Left Channel

    Right Channel

    Filling Valves

    316L SS + EPDM

    316L SS + EPDM

    Piping

    FDA UHMW-PE

    PTFE-lined

  • Contamination Prevention:

    • Pneumatic isolation valves (0.5bar seal pressure)

    • Color-coded quick-disconnects

Technical Specifications

Model

RT-210 (Food Grade)

RT-220C (Chemical)

RT-230X (ATEX)

Capacity

50-1000ml (±0.5%)

100-1000ml (±0.6%)

50-800ml (±0.7%)

Accuracy

±0.5%

±0.6%

±0.7%

Speed

30 rpm (120 cpm)

Same

25 rpm (100 cpm)

Can Diameter

Ø50-100mm

Ø60-110mm

Ø50-95mm

Material Contact

316L + FDA silicone

316L + PTFE

316L + ATEX polymers

Power

380V/5.5kW

380V/6.2kW

24VDC Ex ia

Air Consumption

150 L/min @ 0.6MPa

160 L/min @ 0.6MPa

120 L/min @ 0.6MPa

Changeover Time

<8 min

<10 min

<12 min

Cleaning Time

CIP: 12 min

Solvent wash: 15 min

ATEX CIP: 18 min

Footprint (L×W)

2200×1800mm

2400×1900mm

2500×2000mm

Industry-Specific Solutions

Food Sauces & Jams

  • Clog-resistant nozzles (Ø≥8mm)

  • Hot-fill mode (85°C±2°C)

  • USDA 3-A certification

Paints & Coatings

  • Anti-skinning N₂ blanket (O₂<0.5%)

  • Static dissipation (<10⁶ Ω)

  • Anti-settling pulsed flow

Chemical Solvents

  • ATEX Zone 2 certification

  • VOC recovery >99%

  • Acid/alkali-resistant flow path

Smart Control Ecosystem

10" HMI with Dual-Channel Monitoring

AI Modules:

  • Flow Balancing:

    Imbalance

    Corrective Action

    Response Time

    >3% flow variance

    Servo torque compensation

    <0.3 sec

    >5% temp difference

    Peltier intervention

    <1.2 sec

  • Predictive Maintenance:

    • Nozzle wear index analysis

    • Rotary encoder life prediction

Operational Impact

Global Condiment Producer:

  • Single-Nozzle System:

    ▶ 60 cans/min

    ▶ ±1.2% variance → $86k/year loss

  • RT-210 Upgrade:

    ▶ 120 cans/min (+100% throughput)

    ▶ ±0.5% accuracy → $78k annual savings

    ▶ ROI: 10 months

Certifications & Service

Global Compliance:

  • FDA 21 CFR 177.2600

  • CE EN 415:2019

  • EHEDG Doc. 8

  • ATEX 2014/34/EU (RT-230X)

Diamond Service Package:

  • 2-Hour Remote Response: AR-assisted diagnostics

  • Critical Spares:

    Component

    Delivery

    Servo valves

    Global 48h

    Rotary indexer

    Domestic 24h

  • Performance Guarantee:

    Deviation

    Action

    >0.8%

    Free recalibration + parts

Twice the Efficiency. Zero Compromise.

Shanghai Guangzhi RT-200: Where dual-nozzle synchronization meets rotary precision – filling tin cans at industrial scale without sacrificing accuracy.