Fully Auto Paints Tin Can Filling Machine

Fully Auto Paints Tin Can Filling Machine

Fully Auto Tin Cans Gravity header feed tank filling machine performing filling, metal lid placing and pressing, servo control on filling nozzles that able to determine the product flow by viscosity.

  • Brand： glzon
  • Model： GZM

PaintCan Pro PCF-5000 Series

Precision Filling for Demanding Coatings

Core Innovation: Explosion-Safe Color Integrity™

Shanghai Guangzhi PCF-5000 achieves ±0.3% gravimetric accuracy at 200 cans/hour for solvent-based/water-based/metallic paints – featuring ATEX Zone 1 certification, Pantone®-validated dosing, and zero cross-contamination. Engineered to eliminate VOC emissions, static ignition risks, and batch variations in automotive, industrial, and marine coating operations.

Technology Highlights

1. Triple-Layer Safety Architecture

Certified Protection:

  • Control System: Ex d IIC T4 pressurized cabinets

  • Sensors: Ex ia IIB+H2 intrinsic safety

  • Material Flow: Conductive path (ISO 80079-36)

  • VOC Control: Carbon adsorption >99.5% (EPA Method 21)

2. Paint-Specific Precision

Paint Type

Filling Technology

Critical Innovation

Metallic Paints

Pulsed anti-settling flow

Flake orientation control (±3°)

High-Viscosity

Heated path (50°C±1°C)

Viscosity stability ±2%

UV-Curable

Amber UV-blocking enclosures

Pre-gel prevention <0.1%

Water-Based

Laminar flow nozzles

Bubble reduction >95%

Technical Specifications

Model

PCF-5100 (Standard)

PCF-5200X (ATEX)

PCF-5300M (Metallic)

Capacity

250ml-5L (±0.3%)

250ml-4L (±0.4%)

500ml-5L (±0.2%)

Throughput

200 cans/hour

180 cans/hour

150 cans/hour

Viscosity Range

50-500,000 cP

100-300,000 cP

200-200,000 cP

Dosing Technology

Mass flow Coriolis

Same

Hybrid piston + Coriolis

Material Contact

316L SS + ECTFE

Hastelloy C276

316L EP + PEEK

Power

480V/60Hz, 8.5kW

24VDC Ex ia

480V/60Hz, 10.2kW

N₂ Consumption

45 L/min

50 L/min

40 L/min

Color Change Time

<12 sec

<15 sec

<18 sec

VOC Emission

<10mg/m³

<5mg/m³

<8mg/m³

Footprint (L×W×H)

3500×2200×2500mm

3800×2400×2700mm

3600×2300×2600mm

Industry-Specific Solutions

Automotive Refinish

  • Metamerism control (D65/D50 light sources)

  • RFID formula verification (IATF 16949)

  • Low-VOC mode (<250g/L)

Industrial Coatings

  • High-build epoxy filling

  • Anti-skinning nitrogen blanket

  • MIL-PRF-23236 compliance

Marine & Protective

  • Salt fog resistant components (ISO 9227)

  • Zinc-rich primer compatibility

  • DNV-GL certified option

Aerospace Coatings

  • Defoaming pulsed filling

  • Chromate-free primer validation

  • NADCAP compliant documentation

Smart Control Ecosystem

12" HMI with Paint Intelligence

AI Modules:

  • Color Drift Prevention:

    Parameter

    Control Precision

    ΔE (CIELAB)

    <0.4 (ISO 7724)

    Metallic flake angle

    ±3°

  • Predictive Maintenance:

    Component

    Failure Prediction

    Pumps

    Vibration >4mm/s → Alert

    Seals

    Swelling >5% → Auto shutdown

Operational Impact

Global Coatings Manufacturer:

  • Challenge:

    ▶ ±1.5% fill variance → $220k/year loss

    ▶ VOC fines: $180k/year

  • PCF-5100 Solution:

    ▶ ±0.3% mass flow metering

    ▶ Carbon adsorption VOC capture

  • Results:

    ▶ $310k annual savings

    ▶ ROI: 8 months

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1)

  • IECEx IEC 60079 Series

  • FDA 21 CFR 175.300

  • Pantone® Manufacturing Partner

Advanced Modules:

Module

Function

Inline Grind Gauge

Particle size monitoring (0.5-200μm)

UV Cure Predictor

Real-time gel time analysis

AR Color Inspector

HoloLens metallic flake analysis

Carbon Tracker

kg CO₂ per liter filled

Service Commitment

24/7 Paint Line Guardians:

  • Remote diagnostics via fiber-optic Ex link

  • Critical Spares ≤48h:

    Component

    ATEX Version

    Coriolis meters

    Ex-certified

    Vapor recovery hoods

    IECEx approved

  • Performance Warranty:

    Parameter

    Guarantee

    Color accuracy

    ΔE<0.5 for 5 years

    Dosing precision

    ±0.3% for 3M cycles

Where Every Can Matches the Master

Shanghai Guangzhi PCF-5000: Engineering chromatic perfection and explosive safety – filling automotive, marine, and aerospace coatings with uncompromised integrity.