10-20L Automatic Can Paints Filling Machine

10-20L Automatic Can Paints Filling Machine

The machine adopts advance intelligent filling technology to adapt to the filling of different materials.The machine is designed withseparate pipes to prevent cross-contamination.The whole machine is

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AutoPaintFill APF-200 Series

Precision Filling for Hazardous Liquids

Core Innovation: Explosion-Proof Speed & Accuracy

Shanghai Guangzhi APF-200 achieves ±0.5% volumetric accuracy at 40 cans/hour for solvent-based/water-based paints (50-20,000 cP) – featuring ATEX Zone 1 certification, self-cleaning nozzles, and AI viscosity compensation. Engineered to eliminate VOC emissions, static ignition risks, and cross-contamination in automotive, industrial, and marine coating operations.

Technology Highlights

1. Hazard Defense System

Component

Safety Technology

Certification

Pressurized Cabinets

Ex pxb purging (ISO 60079-2)

ATEX II 2G Ex db IIC T4

Intrinsically Safe Sensors

Ex ia IIC T4 (Energy <20μJ)

IECEx IEC 60079-11

Static Dissipation

Conductive path (<10⁵ Ω)

NFPA 77 compliant

VOC Capture

Activated carbon + condensation

EPA Method 21 >99% efficiency

2. Paint-Specific Engineering

Critical Features:

  • Nozzle Innovations:

    Paint Type

    Nozzle Design

    Residual

    Solvent-based

    Teflon-coated anti-drip

    ≤0.1ml

    High-Viscosity

    Heated jacket (50°C)

    ≤0.3ml

    Metallic Paint

    Anti-settling pulsed flow

    ≤0.2ml

  • Cleanability:

    • Solvent flush in <15s (tool-free cartridge)

    • Color change waste <5ml

Technical Specifications

Model

APF-210 (Standard)

APF-220X (ATEX)

APF-230M (Marine)

Capacity

10-20L (±0.5%)

10-20L (±0.7%)

10-20L (±0.6%)

Accuracy

±0.5%

±0.6%

±0.5%

Speed

40 cans/hour

35 cans/hour

30 cans/hour

Viscosity Range

50-20,000 cP

100-15,000 cP

200-50,000 cP

Material Contact

316L SS + PTFE

316L + Kalrez®

Hastelloy C276

Power

380V/50Hz, 4.5kW

24VDC Ex ia

440V/60Hz, 5.2kW

N₂ Consumption

25 L/min

30 L/min

20 L/min

VOC Emission

<10mg/m³

<5mg/m³

<15mg/m³

Clean Time

15s/color

20s/color

18s/color

Footprint (L×W×H)

2500×1500×2200mm

2800×1600×2400mm

2600×1500×2300mm

Industry-Specific Solutions

Automotive Refinish

  • Metallic flake orientation control

  • Quick-change for 1K/2K paints

  • RFID formula verification

Industrial Coatings

  • High-build epoxy filling

  • Heated path for 5°C environments

  • MIL-PRF-23236 compliance

Marine & Protective

  • Salt spray resistant (ISO 9227)

  • Zinc-rich primer compatibility

  • DNV-GL certified

Aerospace

  • Defoaming pulsed filling

  • Low-VOC aerospace primers

  • NADCAP compliant option

Smart Control Ecosystem

10" HMI with Paint Intelligence

Key Modules:

  • Color Management:

    Parameter

    Control Precision

    Metallic orientation

    ±3° rotation error

    Color matching

    ΔE<0.8 (CIELAB)

  • Predictive Maintenance:

    • Seal swelling monitoring

    • Solvent corrosion index

Operational Impact

Global Paint Manufacturer Case:

  • Challenge: 15% VOC emission fines + 8% overfill

  • APF-220X Solution:

    ▶ ATEX sealing + carbon adsorption

    ▶ AI flow control

  • Results:

    ▶ VOC emissions <5mg/m³

    ▶ Giveaway reduced to 0.3%

    ▶ ROI: 9 months

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1)

  • IECEx IEC 60079 Series

  • FDA 21 CFR 175.300

  • ISO 12944 C5-M corrosion rating

Advanced Modules:

Module

Function

Inline Viscosimeter

Real-time viscosity (±50 cP)

Auto Lid Seamer

Explosion-proof seaming (40 cans/hr)

AR Color Inspector

HoloLens metallic flake analysis

Carbon Tracker

kg CO₂ per liter filled

Service & Support

24/7 Paint Line Support:

  • Remote diagnostics via fiber-optic Ex link

  • Critical Spares Dispatch ≤48h:

    Component

    ATEX Version

    Filling valves

    Ex-certified Kalrez®

    VOC sensors

    IECEx approved

  • Performance Validation:

    • Annual ATEX recertification

    • VOC efficiency audits

Precision in Every Coat

Shanghai Guangzhi APF-200: Where volatile chemistry meets metrological excellence – filling paints with uncompromised safety and accuracy.