20L Explosion-proof Gland Filling Machine-Drum Filling Machine,5 gallon pail filler,pail filling machine

20L Explosion-proof Gland Filling Machine

Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa

Brand： glzon

Model： GZM_30L

20L Explosion-proof Gland Filling Machine

Model: GX-20Ex Series

Manufacturer: Shanghai Guangzhi Automation

Technical Specifications

Parameter	GX-20Ex Standard	GX-20Ex Pro
Filling Capacity	5-20L (±0.3%)	5-20L (±0.15%)
Throughput	45 drums/hour	50 drums/hour
Viscosity Range	100-500,000 cP	50-600,000 cP
Gland Type	Single/Double Seal	Triple Seal
Pressure Rating	0-6 bar	0-10 bar
Explosion Proof	ATEX Zone 1	IECEx Zone 0/1
Material Contact	Hastelloy C276	316L SS + Kalrez®
Power	24VDC Ex ia	24VDC Ex ia
N₂ Inerting	30 L/min @ 4bar	40 L/min @ 4bar
Leakage Rate	<0.001 ml/min	<0.0005 ml/min
Footprint (L×W×H)	2800×1600×2200mm	3000×1700×2400mm

Core Safety Innovations

1. Explosion Containment System

Component	Technology	Certification
Pressurized Cabinets	Ex pxb Purge (ISO 60079-2)	ATEX II 2G Ex db IIC T4
Intrinsic Safety	Ex ia IIC T4 (<20μJ energy)	IECEx IEC 60079-11
Static Dissipation	Conductive Path (<10⁵ Ω)	NFPA 77 Compliant
Flame Arrestors	Metal Mesh + Ceramic Filters	EN ISO 16852 Certified

2. Zero-Leak Gland Technology

图片代码graph TBA[Gland Pre-Tensioning] --> B{Pressure Test}
B -->|Pass| C[Sealant Injection]B -->|Fail| D[Auto-Rejection]C --> E[Real-Time Leak Monitoring]PassFailGland Pre-TensioningPressure TestSealant InjectionAuto-RejectionReal-Time Leak Monitoring

Performance Metrics:

Sealant Injection Accuracy: ±0.1ml
Pressure Test Sensitivity: 0.01 bar deviation detection

Industry Applications

Sector	Solution	Compliance
Chemical Solvents	Fluoropolymer seals + Vapor recovery	IEC 60079-15
LNG/LPG	Cryogenic sealing (-196°C)	EN 1473
Pharma API	USP Class VI seals	ISO 14644 Class 5
Paints/Resins	Anti-adhesion coating	ATEX Directive 2014/34/EU

Performance Comparison

Metric	Conventional Gland Filler	GX-20Ex Pro	Improvement
Seal Failure Rate	3-5%	<0.01%	↓99.7%
VOC Emission	200-500 ppm	<5 ppm	↓98%
Maintenance Interval	500 cycles	5,000 cycles	↑900%
Energy Consumption	0.35 kWh/drum	0.18 kWh/drum	↓49%

Smart Control System

10" Ex-Proof HMI with AI Diagnostics

Key Features:

Leakage Prediction:
Parameter
Action
Seal friction >8N
Alert + torque adjustment
Pressure drop >0.1bar
Auto shutdown
Remote Compliance:

Parameter	Action
Seal friction >8N	Alert + torque adjustment
Pressure drop >0.1bar	Auto shutdown

ATEX audit logs
SIL 3 safety interlocks

Certifications

► ATEX 2014/34/EU (Category 1G)
► IECEx IEC 60079-0/1/7/11
► API 682 (Seal Standard)
► ISO 15848-1 (Valve Sealing)
► PED 2014/68/EU (Pressure Equipment)