Acetone Drum filling machine

Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa

  • Brand: glzon
  • Model: GZM

AcetoneShield AD-5000 Series

Explosion-Proof Acetone Drum Filling Machine

Precision. Safety. Zero Emissions.


Technical Specifications

Parameter

AD-5100 (Standard)

AD-5200X (ATEX Zone 0)

AD-5300U (Ultra-Pure)

Capacity

20-220L (±0.15%)

20-220L (±0.2%)

20-220L (±0.1%)

Throughput

22 drums/hour

20 drums/hour

18 drums/hour

Accuracy

±0.15% mass flow

±0.2%

±0.1% gravimetric

Material Contact

Hastelloy C276

Alloy 59

Zirconium-lined 316L

Explosion Protection

N/A

ATEX/IECEx Zone 0

Same + Overpressure vent

Vapor Recovery

>99.9% Carbon Adsorption

>99.99% Condensation + RTO

>99.999% Molecular Sieve

Static Control

<10⁵ Ω (NFPA 77)

<10⁴ Ω

<10³ Ω (ANSI/ESD S20.20)

Filling Technology

Mass Flow Coriolis

Ex ia Diaphragm Pump

Peristaltic Pump

Leakage Rate

<0.001 ml/min

<0.0005 ml/min

<0.0001 ml/min

N₂ Inerting

50 L/min (O₂<0.5%)

60 L/min (O₂<0.1%)

40 L/min (O₂<0.05%)

Power

480V/60Hz, 8.5kW

24VDC Ex ia

480V/60Hz, 7.2kW

Decon System

Solvent CIP

Steam Purge

Plasma Cleaning

Certifications

CE PED

IECEx T4

USP Class VI


Triple-Layer Safety Architecture

1. Explosion Containment

Certifications:

  • ATEX 2014/34/EU Cat.1 Zone 0

  • IECEx IEC 60079-11 (Ex ia IIC T4)

  • NFPA 69 Explosion Prevention

2. Zero-Leak Technology

Component

Technology

Performance

Seals

Kalrez® 6375 (-20°C to 327°C)

Permeation <0.01μg/cm²/min

Nozzles

Double Bellows + Vacuum Suction

Residual <0.05ml

Connections

Helium-Tested VCR Fittings

Leak Rate <10⁻⁹ mbar·L/s


Industry-Specific Solutions

Chemical Manufacturing

Feature

Specification

Purity Maintenance

316L Electropolished (Ra<0.4μm)

Cross-Contamination

Double Block & Bleed Valves

OSHA Compliance

PSM Audit Package

Pharmaceuticals

  • USP <1079> Storage Compatibility

  • 0.2μm Vent Filters

  • cGMP Documentation Package:

    Validation

    Standard

    IQ/OQ/PQ

    Full Protocol

    Cleaning Validation

    Swab Test Reports

Electronics Industry

  • Particle Control:

    • ISO Class 5 Enclosure

    • <5 particles/ml @ ≥0.5μm

  • Metal Ion Limits:

    Element

    Limit

    Fe

    <1 ppb

    Na

    <2 ppb


Smart Control System

10" ATEX HMI with ChemOS™

AI Safety Modules:

  • Vapor Cloud Detection:

    Concentration

    Action

    >10% LEL

    Alarm + Flow Stop

    >25% LEL

    N₂ Flood + Shutdown

  • Predictive Maintenance:

    Parameter

    Alert Threshold

    Seal Swelling >3%

    Replacement Warning

    Vibration >4mm/s

    Bearing Service Alert


Performance Validation

Dow Chemical Texas Plant Report:

*"After 6 months using AD-5200X:

  • Explosion Risk: Reduced to SIL-3 Level

  • Acetone Loss: 2.1% → 0.08% ($480k/year saved)

  • VOC Emissions: 850 ppm → <1 ppm

  • ROI: 9 months"*


Certifications

► ATEX Category 1G Zone 0 (II 1G Ex ia IIC T4)
► IECEx IEC 60079-0/11/31
► ASME B31.3 Process Piping
► ISO 80079-36:2016
► FDA 21 CFR 175.300

Operational Workflow

1. AGV Drum Loading → 2. N₂ Purging (O₂<0.5%) →
3. Sealed Nozzle Docking → 4. Mass Flow Filling (±0.15%) →
5. Vapor Recovery Activation → 6. Helium Leak Test →
7. Robotic Sealing

Cycle Time: 2.7 minutes/drum


Pricing & Packages

Model

Base Price

Key Features

AD-5100

$152,000

Standard Zone 1

AD-5200X

$218,000

ATEX Zone 0 Certified

AD-5300U

$285,000

0.1μm Particle Control

ROI Calculator:

► Typical Savings:
- Acetone Recovery: $38,000/year (99.9% vapor capture)
- Safety Downtime: $120,000/year (zero incidents)
- EPA Fines Avoided: $250,000/year
► Payback Period: 10-14 months