200L Phenol Filling Machine

200L Phenol Filling Machine

Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa

  • Brand： glzon
  • Model： GZM

PhenolShield PS-6000 Series

200L Phenol Filling Machine

Triple-Containment Precision for Hazardous Chemicals

Technical Specifications

Parameter

PS-6100 (Standard)

PS-6200X (ATEX)

PS-6300P (Pharma Grade)

Capacity

180-220L (±0.15%)

180-220L (±0.2%)

180-220L (±0.1%)

Throughput

18 drums/hour

16 drums/hour

15 drums/hour

Accuracy

±0.15% mass flow

±0.2%

±0.1% gravimetric

Material Contact

Hastelloy C276

Alloy 59

Tantalum-Lined 316L

Temperature Control

65-80°C (±0.5°C)

Same

65-80°C (±0.3°C)

Vapor Containment

>99.99% (Double Seal)

Triple Seal

Glovebox Isolation

Leakage Rate

<0.001 ml/min

<0.0005 ml/min

<0.0001 ml/min

Filling Technology

Mass Flow Coriolis

ATEX Diaphragm Pump

Peristaltic Pump

Crystallization Prevent

Electric Trace Heating

Steam Jacket

Pulsed Flow Agitation

Power

480V/60Hz, 12kW

24VDC Ex ia

480V/60Hz, 10kW

N₂ Consumption

60 L/min

70 L/min

50 L/min

Decon System

NaOH CIP (10%)

Solvent Purge

SIP @ 121°C (30 min)

Certifications

ASME BPE

ATEX Zone 0

FDA cGMP

Core Safety Innovations

1. TripleLock™ Containment System

Critical Metrics:

  • Permeation Resistance:

    Material

    Phenol Permeation Rate (ASTM F739)

    Kalrez® 6375

    <0.01 μg/cm²/min

    PTFE-Lined

    <0.05 μg/cm²/min

  • Emergency Response:

    Failure Mode

    Action

    Seal Breach

    Auto shutdown + N₂ flood

    VOC >10 ppm

    Scrubber activation + alarm

2. Crystallization Defense

Technology

Function

Performance

Pulsed Flow Agitation

Prevents solidification during fill

Maintains >65°C uniformity

Steam Jacket

80°C ±1°C thermal control

Melts crystals in 45s

Dielectric Heating

Non-contact energy transfer

Zero material degradation

Industry-Specific Engineering

Chemical Manufacturing

Feature

Certification

API 682 Seal Standard

Dual gas barrier seals

OSHA 1910.119 PSM

SIL-3 safety interlocks

EPA RCRA Compliance

Secondary containment tray

Pharmaceutical Intermediates

  • USP <797> Sterile Filling Option

  • 0.2μm Vent Filters

  • Clean-in-Place (CIP) Validation:

    Test

    Result

    Phenol Residual

    <0.1 ppm (HPLC)

    Bioburden

    <1 CFU/100ml

Electroplating & Resins

  • Low-Metal Contamination:

    • Fe<0.1 ppm, Ni<0.05 ppm

  • Static Dissipation: <10⁵ Ω

Smart Control Ecosystem

12" ATEX HMI with ChemGuard OS

AI Safety Modules:

  • Permeation Predictor:

    Parameter

    Maintenance Alert

    Seal Swelling >5%

    Replace gasket (Level 2)

    Temp Fluctuation >2°C

    Calibrate sensors (Level 1)

  • VOC Anomaly Response:

    Concentration

    Action

    >1 ppm Phenol

    Hood flow +200%

    >5 ppm

    Full shutdown

Performance Validation

BASF Ludwigshafen Case:

*"After 12 months using PS-6200X:

  • Zero Leak Incidents (vs 3.7/year previously)

  • Crystallization Downtime: 38h → 0h

  • Exposure Risk: Reduced to ALARA levels

  • ROI: 11 months"*

Certifications

► ATEX 2014/34/EU Cat.1 Zone 0 (PS-6200X)
► FDA 21 CFR 211 cGMP (PS-6300P)
► ASME B31.3 Process Piping
► ISO 15848-1 Class AH Sealing
► EHEDG Class III Containment

Operational Workflow

1. Pre-Heated Drum Loading → 2. N₂ Purging (O₂<0.1%) →
3. Double-Seal Nozzle Docking → 4. Mass Flow Filling (±0.15%) →
5. Vapor Hood Engagement → 6. Post-Fill Steam Flush →
7. Drum Sealing in Glovebox

Cycle Time: 3.3 minutes/drum

Pricing & Configuration

Model

Price

Lead Time

Critical Add-Ons

PS-6100

$185,000

18 weeks

Dielectric Heater (+$22,000)

PS-6200X

$248,000

22 weeks

SIL-3 Safety PLC (+$35,000)

PS-6300P

$315,000

26 weeks

Isolator Glovebox (+$68,000)

ROI Analysis:

► Typical Savings:
- Phenol Loss: $42,000/year (0.08% vs 1.5% loss)
- Downtime: $78,000/year (crystallization prevention)
- Regulatory Fines: $150,000 avoided
► Payback: 14-18 months



APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021