OilDrum Pro OD-3000 Series
Automatic Oil Drum Filling Machine
Precision. Safety. Industrial Reliability.
Technical Specifications
Parameter | OD-3100 (Standard) | OD-3200X (ATEX) | OD-3300H (High-Visc) |
|---|
Capacity | 20-220L (±0.2%) | 20-220L (±0.3%) | 20-220L (±0.25%) |
Throughput | 35 drums/hour | 30 drums/hour | 32 drums/hour |
Accuracy | ±0.2% gravimetric | ±0.3% | ±0.25% |
Viscosity Range | 10-100,000 cP | 50-80,000 cP | 500-500,000 cP |
Filling Technology | Coriolis Mass Flow | ATEX Gear Pump | Heated Screw Conveyor |
Material Contact | 316L SS + PTFE | Hastelloy C276 | Hardox 400 + PEEK Lining |
Explosion Protection | N/A | Zone 1 (IIB T4) | N/A |
Static Control | <10⁶ Ω (NFPA 77) | <10⁵ Ω | <10⁶ Ω |
Overfill Prevention | Radar + Weight Redundancy | Same + SIL-2 | Triple Sensor System |
Power | 380V/50Hz, 7.5kW | 24VDC Ex ia | 380V/50Hz, 9.2kW |
N₂ Consumption | 40 L/min | 50 L/min | 45 L/min |
Cycle Time | 1.7 min/drum | 2.0 min/drum | 1.8 min/drum |
Footprint (L×W×H) | 3500×1800×2500mm | 3800×2000×2700mm | 3600×1900×2600mm |
Core Innovations
1. TripleShield™ Safety System
Certified Protection:
ATEX Zone 1 Compliance (IECEx IEC 60079)
Spill Containment: 304 SS drip tray (50L capacity)
Emergency Shutdown: <0.3s response (SIL-2)
2. Viscosity-Adaptive Filling
Oil Type | Technology | Performance |
|---|
Light Hydraulic | High-Flow Mode (200 L/min) | ±0.15% accuracy |
Gear Oil ISO 680 | Heated Path (60°C±1°C) | Viscosity stability ±2% |
Grease NLGI 2 | Pulsed Piston Filling | Zero air inclusion |
Industry Applications
Lubricant Manufacturing
Feature | Specification |
|---|
API Certification | Auto-viscosity compensation |
Additive Dosing | 8-port system (±0.5%) |
MIL-PRF Compliance | Military spec filling protocols |
Fuel & Petrochemicals
Flash point monitoring (>38°C)
Conductive filters (<10⁴ Ω)
Reid vapor pressure compensation
Transformer & Dielectric Oils
Parameter | Solution |
|---|
Moisture Control | Dehumidified N₂ blanket |
Particulate | 5μm final filtration |
Dielectric Loss | Filling under vacuum (-0.8 bar) |
Smart Control System
10" HMI with PetroOS™
AI-Driven Safety:
Performance Data
Metric | Manual Filling | OD-3100 | Improvement |
|---|
Output | 12 drums/hour | 35 drums/hour | ↑192% |
Oil Loss | 2.8% | <0.1% | ↓96% |
VOC Emission | 450 ppm | <5 ppm | ↓99% |
Labor Cost | 3 operators | 0.5 FTE | ↓83% |
Certifications
► ATEX 2014/34/EU (OD-3200X)
► API 682 Seal Standard
► ISO 80079-36 Explosive Atmospheres
► OSHA 1910.106 Compliance
► CE EN 60204-1
Operational Workflow
1. AGV Drum Loading → 2. Laser Bung Alignment →
3. N₂ Purging (O₂<0.5%) → 4. Mass Flow Filling (±0.2%) →
5. Auto Torque Sealing → 6. Vapor Recovery →
7. Palletizing
Cycle Time: 1.7 minutes/drum
SEO Optimization
Element | Content |
|---|
Title (60 chars) | Automatic Oil Drum Filler | 35 Drums/H | ±0.2% | ATEX | Shanghai Guangzhi |
Description (150 chars) | Industrial oil drum filling: 35 drums/hour, ±0.2% accuracy. ATEX Zone 1 certified. N₂ inerting & VOC capture. Free quote! |
Core Keywords | 1. Automatic Drum Filling Machine
2. Oil Drum Packing System
3. ATEX Drum Filler
4. High-Speed Lubricant Packaging |
Tags | Lubricant Manufacturing, Fuel Packaging, Transformer Oil, Explosion Proof Filling, Industrial Oils
|
Service Package
Service | Standard | Premium |
|---|
Installation | 5-day plant commissioning | Turnkey integration |
Remote Monitoring | 24/7 IIoT diagnostics | AR-guided troubleshooting |
Spare Parts | 48h global delivery | On-site critical inventory |
Training | 3-day operator certification | Custom ERP integration |
