200L Adhesives Drum Filling Machine

200L Adhesives Drum Filling Machine

Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa

  • Brand： glzon
  • Model： GZM_200L

PaintPro SemiAuto SA-500 Series

Semi-Automatic Paints Filling Machine

Precision Control. Flexible Production. Zero Waste.

Technical Specifications

Parameter

SA-510 (Standard)

SA-520H (High-Visc)

SA-530X (Solvent-Safe)

Capacity Range

100ml-20L (±0.5%)

500ml-30L (±0.8%)

100ml-20L (±0.6%)

Throughput

25 containers/hour

20 containers/hour

22 containers/hour

Accuracy

±0.5%

±0.8%

±0.6%

Viscosity Range

50-500,000 cP

5,000-2,000,000 cP

50-300,000 cP

Filling Technology

Servo Piston

Auger Screw

ATEX Diaphragm Pump

Material Contact

316 SS + PTFE

Hard Chrome Plated

316L SS + Kalrez®

Drip Control

Spring-Loaded Nozzle

Reverse Suction

Anti-Static Cutoff

Power

220V/50Hz, 0.8kW

220V/50Hz, 1.5kW

24VDC Ex ia

Air Consumption

Not Required

Not Required

60 L/min @ 0.6MPa

Changeover Time

<90s (Tool-Free)

<120s

<100s

Container Types

Tins/Cans/Pails (Ø80-300mm)

Same + Drums

Same + IBCs

Footprint (L×W×H)

1000×800×1500mm

1100×850×1600mm

1000×800×1500mm

Core Innovations

1. FlexiFill™ Adaptive System

图片代码graph LR
A[Operator Loads Container] --> B[Foot Pedal Activation]B --> C[Auto Viscosity Detection]C --> D[Piston/Auger Mode Select]D --> E[±0.5% Precision Fill]Operator Loads ContainerFoot Pedal ActivationAuto Viscosity DetectionPiston/Auger Mode Select±0.5% Precision Fill

Key Features:

  • Quick-Change Cylinders:

    Size

    Volume Range

    Swap Time

    S

    100ml-1L

    45s

    M

    1-5L

    60s

    L

    5-20L

    75s

  • Anti-Drip Nozzle: Residual <0.1ml (Air-Knife Technology)

2. Paint-Specific Engineering

Paint Type

Solution

Performance

Water-Based

PTFE-Coated Path

Corrosion Resistance

Solvent-Based

Ex-Proof Electronics (SA-530X)

ATEX Zone 2 Certified

Metallic Paints

Low-Shear Agitation

Flake Orientation Control

High-Gloss

Laminar Flow Mode

Bubble-Free Filling

Workflow Efficiency

Operator-Centric Design:

1. Container Placement → 2. Nozzle Positioning →
3. Foot Pedal Activation → 4. Auto-Fill Cycle →
5. Drip-Free Retraction → 6. Quick Release

Cycle Time: 2.4 minutes/container (20L pail)

Industry Applications

Automotive Refinish

Feature

Benefit

Color Matching

Pantone®-Calibrated Recipes

Small Batch Production

5-Minute Changeover

VOC Control

Carbon Filter Option (SA-530X)

Industrial Coatings

  • Epoxy/Polyurethane Filling

  • MIL-PRF-23236 Compliance Kit

  • Anti-Skinning N₂ Blanket Option

Architectural Paints

Parameter

Performance

Tinting Accuracy

±0.5% Additive Dosing

Sheen Consistency

Viscosity Control ±3%

Cleanability

CIP System (15min Cycle)

Smart Control System

7" Touchscreen with PaintOS™

Memory Functions:

  • 50+ Preset Recipes: Save paint type/viscosity/volume

  • Error Diagnostics:

    Alert

    Solution

    Viscosity Error

    Auto-Adjust Piston Speed

    Air Inclusion

    Degas Mode Activation

  • OEE Tracking: Uptime/Waste/Output Reports

Performance Comparison

Metric

Manual Filling

SA-510

Improvement

Accuracy

±3-8%

±0.5%

6-16x Better

Output

8 containers/hour

25/hour

212% Faster

Paint Waste

5-12%

<0.5%

↓90%

Training Time

8 hours

45 minutes

↓91%

Certifications

► CE EN 60204-1
► ATEX II 3G Ex nA IIC T4 (SA-530X)
► FDA 21 CFR 175.300
► RoHS/REACH Compliance

Pricing & Packages

Model

Base Price

Popular Bundle

Bundle Price

SA-510

$8,500

Standard + 3 Cylinders

$9,200

SA-520H

$11,200

High-Visc + Auger Kit

$12,500

SA-530X

$14,800

ATEX + VOC Capture Hood

$16,300

ROI Calculator:

► Typical Savings (vs Manual):
- Labor: $18,000/year
- Paint Waste: $24,000/year
- Quality Rework: $9,000/year
► Payback Period: 3-6 Months