1000L Multi-purpose Varnishes Filling Machine

Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa

  • Brand: glzon
  • Model: GZM_1000L

VarnishMaster VM-1000 Series

1000L Multi-Purpose Varnishes Filling Machine

Precision. Protection. Performance.


Technical Specifications

Parameter

VM-1010 (Standard)

VM-1020X (ATEX)

VM-1030F (Food Grade)

Capacity

200-1000L (±0.15%)

200-1000L (±0.2%)

200-1000L (±0.1%)

Throughput

25 drums/hour

22 drums/hour

20 drums/hour

Viscosity Range

50-500,000 cP

100-300,000 cP

50-200,000 cP

Accuracy

±0.15% gravimetric

±0.2%

±0.1% mass flow

Material Contact

316L SS + PTFE

Hastelloy C276

316L EP + FDA UHMW-PE

Oxygen Control

N₂ blanketing (O₂<0.3%)

Same

Argon inerting (O₂<0.1%)

Anti-Skinning

Ultrasonic agitation

Pulsed flow

Temperature control (±1°C)

Power

380V/50Hz, 15kW

24VDC Ex ia

380V/50Hz, 12kW

VOC Recovery

>99% carbon adsorption

Thermal oxidizer

Condensation + carbon

Clean Time

10 min CIP

15 min solvent purge

SIP: 20 min @ 121°C

Footprint (L×W×H)

3500×2200×3200mm

3800×2400×3500mm

3600×2300×3300mm


Core Innovations

1. SkinGuard™ Anti-Oxidation System

Performance Guarantee:

  • Skin Reduction: >98% vs traditional filling

  • Haze Control: <0.05% (ASTM D1003)

  • Color Stability: ΔE<0.4 (ISO 2813)

2. Viscosity-Adaptive Filling

Varnish Type

Technology

Benefit

High-Gloss Furniture

Heated path (40°C±0.5°C)

Prevents cold thickening

Automotive Clearcoat

Vacuum degassing (-0.9 bar)

Eliminates microbubbles

Marine Varnish

Pulsed flow + dehumidifier

Prevents blushing in humid environments


Industry-Specific Engineering

Furniture Coatings

Feature

Specification

Haze reduction

<0.05% (ISO 13803)

Wood grain enhancement

AI-driven flow optimization

UV stability

QUV 1000h ΔYI<1.0 (ASTM D4587)

Automotive & Industrial

  • Conductive grounding (<10⁴ Ω) for static-sensitive varnishes

  • ATEX Zone 1 certification for solvent-based formulations

  • MIL-PRF-85285D compliance for aerospace coatings

Food-Grade Applications

  • USDA 3-A compliant surfaces

  • Allergen purge protocol

  • Migration testing port (EU 10/2011)


Performance Data

Metric

Conventional Filler

VM-1010

Improvement

Skinning Waste

5-8%

<0.2%

↓96%

Throughput

15 drums/hour

25 drums/hour

↑67%

VOC Emission

300-500 ppm

<5 ppm

↓98%

Color Consistency

ΔE>1.0

ΔE<0.4

↑150%


Smart Control Ecosystem

12" HMI with VarnishOS™


AI-Driven Protection:

  • Skin Formation Prediction:

    Risk Factor

    Preventive Action

    O₂ >0.5% for >30s

    Auto N₂ boost

    Temp drop >3°C

    Preheat varnish path

  • Anomaly Response:

    Issue

    Resolution

    Viscosity spike

    Flow rate adjustment

    Particulate detection

    Auto-divert to filtration


Certifications

► ATEX 2014/34/EU (Zone 1)
► FDA 21 CFR 175.300
► ISO 4618 Color Standards
► EHEDG Doc. 10 (Food Grade)
► MIL-PRF-85285D (Aerospace)

Operational Workflow

1. Drum positioning → 2. Vacuum degassing (-0.9 bar) →
3. N₂/Argon inerting (O₂<0.3%) → 4. Heated mass flow filling →
5. Ultrasonic anti-skinning → 6. Laser fill height verification

Cycle Time: 2.4 minutes/drum


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021