1000L acetone filling machine

1000L acetone filling machine

Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa

  • Brand： glzon
  • Model： GZM_1000L

AcetonGuard AG-10000 Series

1000L Acetone Filling Machine
ATEX Zone 0 Certified • 99.99% VOC Capture • Military-Grade Static Control

Technical Specifications

ParameterAG-10100 (Standard)AG-10200X (ATEX Zone 0)AG-10300C (Cryogenic)
Capacity950-1050L (±0.1%)950-1050L (±0.15%)950-1050L (±0.08%)
Throughput18 IBCs/hour16 IBCs/hour15 IBCs/hour
Accuracy±0.1% mass flow±0.15%±0.08%
Flow Rate300 L/min280 L/min250 L/min
Temp Range-20°C to +40°C-30°C to +50°C-50°C to +30°C
Vapor Pressure ControlAuto RVP Compensation (±0.05 psi)SameAdvanced Reid Vapor Pressure Algorithm
Material ContactAlloy 59 + Kalrez®6375Zirconium 702 + FFKM316L EP + PFA Lined
Static Dissipation<10⁵ Ω (NFPA 77)<10⁴ Ω (IEC 60079-32-1)<10³ Ω (MIL-STD-1686)
VOC Capture>99.9% Carbon Adsorption>99.99% Thermal Oxidizer>99.97% Cryocondensation
Leakage Rate<0.001 ml/min<0.0005 ml/min<0.0002 ml/min
Power480V/60Hz, 22kW24VDC Ex ia480V/60Hz, 18kW
N₂ Consumption80 L/min90 L/min70 L/min
Footprint (L×W×H)5200×3800×3500mm5500×4000×3700mm5300×3900×3600mm
CertificationsCE PEDATEX Zone 0DNV GL Marine

Explosion Protection System

Triple Defense Architecture

Critical Metrics:

Safety ParameterSpecificationStandard
Oxygen Concentration<8% (Continuous Monitoring)ATEX Cat 1G Zone 0
Static Energy Limit<0.1 mJ (NFPA 77)IECEx IEC 60079-32-1
Response Time<0.3s (Full Shutdown)SIL-3 (IEC 61511)

Core Innovations

1. VaporLock™ Containment

TechnologyFunctionPerformance
Submerged FillingNozzle extends below liquid levelReduces vapor generation by 98%
Double Bellows SealMetal + PTFE dual-containmentPermeation <0.01μg/cm²/min
Vacuum Assist-0.7 bar during disconnectionResidual vapor <5ml

2. CryoFill™ System (AG-10300C)

  • Low-Temp Operation:

    • Maintains acetone at -40°C (BP 56°C @ 1 atm)

    • Prevents boiling during hot-climate filling

  • Components:

    PartCryogenic Specification
    ValvesLNG-rated stem packing (-196°C)
    InsulationVacuum-jacketed piping
    SensorsCryo-calibrated RTDs (±0.1°C)

Industry Applications

Chemical Manufacturing

FeatureCompliance
OSHA 1910.106Overfill protection SIL-2
EPA Method 21<500 ppm leak detection
RCRA Waste CodesAutomatic waste logging

Pharmaceutical Solvents

  • USP <467> Residual Solvent Compliance

  • 316L Electropolished Surfaces (Ra<0.4μm)

  • Clean-in-Place (CIP) Validation:

    TestResult
    Acetone Residual<1 ppm (GC-MS)
    Bioburden<1 CFU/100ml

Electronics Grade Acetone

ParameterControl Standard
Particle CountISO Class 3 (≥0.5μm)
Metal Ions<1 ppb Fe, Na, K, Cu
Water Content<50 ppm (Karl Fischer)

Smart Control Ecosystem

15" ATEX HMI with SolventOS™

AI Safety Modules:

  • Static Charge AI:

    Risk LevelAction
    >5 kVAuto humidification
    >10 kVIonized air blast

  • Leak Prediction:

    AnomalyResolution
    Seal friction >8NAuto-lubrication cycle
    Temp spike >3°CFlow reduction

Certifications

► ATEX 2014/34/EU Cat.1 Zone 0 (AG-10200X)
► IECEx IEC 60079-0/11/31
► ASME B31.3 Process Piping
► FDA 21 CFR 175.300
► DNV GL Marine (AG-10300C)

Operational Workflow

1. AGV IBC Positioning → 2. Laser Flange Alignment →
3. N₂ Purging (O₂<0.5%) → 4. Triple-Seal Connection →
5. Submerged Mass Flow Filling (±0.1%) →
6. Vacuum Disengagement → 7. VOC Capture Activation →
8. Helium Leak Test (<10⁻⁹ mbar·L/s)

Cycle Time: 3.3 min/IBC

Performance Validation

BASF Antwerp Case Study:

*"After 12 months using AG-10200X:

  • Throughput: 12 → 16 IBCs/hour (+33%)

  • Acetone Loss: 1.8% → 0.05%

  • VOC Emissions: 850 ppm → <0.5 ppm

  • Safety Incidents: 3 → 0

  • ROI: 11 months"*


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021