QuadraFill Pro QF-4000 Series
200L 4-Gun Varnishes Drum Filling Machine
Quadruple Speed. Zero Skin. Explosion-Safe.
Technical Specifications
Parameter | QF-4100 (Standard) | QF-4200X (ATEX) | QF-4300H (High-Build) |
---|
Capacity | 180-220L (±0.15%) | 180-220L (±0.2%) | 180-220L (±0.18%) |
Throughput | 40 drums/hour | 36 drums/hour | 38 drums/hour |
Accuracy | ±0.15% mass flow | ±0.2% | ±0.18% |
Gun Configuration | 4× Servo-Controlled | 4× Ex-rated | 4× Heated Nozzles (80°C) |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 200-200,000 cP |
Filling Technology | Coriolis ×4 + AI Sync | ATEX Gear Pump ×4 | Pulsed Flow ×4 |
Skin Prevention | N₂ Blanketing (O₂<0.3%) | Same + O₂ Scavenger | Ultrasonic Agitation |
Material Contact | 316L SS + PTFE | Hastelloy C276 | 316L EP + PEEK Coating |
VOC Control | Carbon Adsorption >99% | RTO >99.5% | Condensation + Carbon |
Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 22kW |
N₂ Consumption | 50 L/min | 60 L/min | 55 L/min |
Color Change Time | <120s (Auto-Purge) | <150s | <130s |
Footprint (L×W×H) | 4.5m×3.2m×3.0m | 4.8m×3.5m×3.2m | 4.6m×3.3m×3.1m |
Quad-Gun Synchronization Tech
1. SyncFlow™ Precision Control
Performance Metrics:
Parameter | Single-Gun System | QF-4100 | Advantage |
---|
Fill Time (200L) | 210s | 52s | 75% faster |
Viscosity Shift Error | ±0.8% | ±0.15% | 5x more stable |
Residual Variation | 120ml/drum | <20ml/drum | ↓83% |
2. SkinDefense™ System
Technology | Function | Certification |
---|
Micro-Environment Control | N₂ Curtain + O₂ Scavenger | ISO 2813 Gloss Retention |
Surface Agitation | 40kHz Ultrasonic Waves | ASTM D1644 Yellowing Test |
Inert Gas Blanketing | O₂<0.3% at Drum Headspace | ASTM D1309 Skin Formation |
Industry-Specific Engineering
Furniture & Wood Coatings
Feature | Performance |
---|
Gloss Retention | ΔGU<2 (60° angle) |
Ambering Prevention | UV Filter Nozzles (385nm cutoff) |
Brush Mark Reduction | Laminar Flow Filling |
Automotive Clearcoats
Metamerism Control:
Fast-Cure Compatibility:
Parameter | Specification |
---|
IR Curing Support | 60°C Pre-Heating Option |
VOC Compliance | <420g/L Mode |
Marine & Yacht Finishes
Anti-Blushing System:
Salt Spray Resistance:
Smart Control Ecosystem
15" HMI with VarnishOS™
AI Modules:
Certifications
► ATEX 2014/34/EU (Zone 1) - QF-4200X
► FDA 21 CFR 175.300
► ISO 2813 Gloss Standard
► CE EN 12981:2005
► ISO 12944 C5-M Corrosion
Operational Workflow
1. AGV Drum Loading → 2. Laser Lid Removal →
3. N₂ Purging (O₂<0.3%) → 4. Quad-Gun Synchronized Filling →
5. Ultrasonic Anti-Skinning → 6. Torque-Controlled Sealing →
7. VOC Capture Hood Engagement
Cycle Time: 90 seconds/drum
Performance Validation
Sherwin-Williams Case Study:
*"After implementing QF-4100 for polyurethane varnishes:
APPLICABLE BARREL TYPE

COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021