200L-4 Varnishes Drum Filling Machine

Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa

  • Brand: glzon
  • Model: GZM

QuadraFill Pro QF-4000 Series

200L 4-Gun Varnishes Drum Filling Machine

Quadruple Speed. Zero Skin. Explosion-Safe.


Technical Specifications

Parameter

QF-4100 (Standard)

QF-4200X (ATEX)

QF-4300H (High-Build)

Capacity

180-220L (±0.15%)

180-220L (±0.2%)

180-220L (±0.18%)

Throughput

40 drums/hour

36 drums/hour

38 drums/hour

Accuracy

±0.15% mass flow

±0.2%

±0.18%

Gun Configuration

4× Servo-Controlled

4× Ex-rated

4× Heated Nozzles (80°C)

Viscosity Range

50-500,000 cP

100-300,000 cP

200-200,000 cP

Filling Technology

Coriolis ×4 + AI Sync

ATEX Gear Pump ×4

Pulsed Flow ×4

Skin Prevention

N₂ Blanketing (O₂<0.3%)

Same + O₂ Scavenger

Ultrasonic Agitation

Material Contact

316L SS + PTFE

Hastelloy C276

316L EP + PEEK Coating

VOC Control

Carbon Adsorption >99%

RTO >99.5%

Condensation + Carbon

Power

480V/60Hz, 18kW

24VDC Ex ia

480V/60Hz, 22kW

N₂ Consumption

50 L/min

60 L/min

55 L/min

Color Change Time

<120s (Auto-Purge)

<150s

<130s

Footprint (L×W×H)

4.5m×3.2m×3.0m

4.8m×3.5m×3.2m

4.6m×3.3m×3.1m


Quad-Gun Synchronization Tech

1. SyncFlow™ Precision Control

Performance Metrics:

Parameter

Single-Gun System

QF-4100

Advantage

Fill Time (200L)

210s

52s

75% faster

Viscosity Shift Error

±0.8%

±0.15%

5x more stable

Residual Variation

120ml/drum

<20ml/drum

↓83%

2. SkinDefense™ System

Technology

Function

Certification

Micro-Environment Control

N₂ Curtain + O₂ Scavenger

ISO 2813 Gloss Retention

Surface Agitation

40kHz Ultrasonic Waves

ASTM D1644 Yellowing Test

Inert Gas Blanketing

O₂<0.3% at Drum Headspace

ASTM D1309 Skin Formation


Industry-Specific Engineering

Furniture & Wood Coatings

Feature

Performance

Gloss Retention

ΔGU<2 (60° angle)

Ambering Prevention

UV Filter Nozzles (385nm cutoff)

Brush Mark Reduction

Laminar Flow Filling

Automotive Clearcoats

  • Metamerism Control:

    • D65/D50 Light Source Simulation

    • ΔE<0.4 Color Consistency

  • Fast-Cure Compatibility:

    Parameter

    Specification

    IR Curing Support

    60°C Pre-Heating Option

    VOC Compliance

    <420g/L Mode

Marine & Yacht Finishes

  • Anti-Blushing System:

    • Dehumidified Air Curtain (RH<30%)

    • Temperature Control (±1°C)

  • Salt Spray Resistance:

    • 316L Stainless Steel Construction

    • ISO 9227 Corrosion Rating C5M


Smart Control Ecosystem

15" HMI with VarnishOS™

AI Modules:

  • Predictive Skin Formation:

    Risk Factor

    Preventive Action

    O₂ >0.5% for >2min

    Boost N₂ Flow 30%

    Temp Drop >3°C

    Activate Nozzle Heating

  • Anomaly Detection:

    Fault

    Resolution

    Gun Flow Imbalance

    Auto Re-Calibration in 5s

    Viscosity Spike

    Adjust Temp + Flow Rate


Certifications

► ATEX 2014/34/EU (Zone 1) - QF-4200X
► FDA 21 CFR 175.300
► ISO 2813 Gloss Standard
► CE EN 12981:2005
► ISO 12944 C5-M Corrosion

Operational Workflow

1. AGV Drum Loading → 2. Laser Lid Removal →
3. N₂ Purging (O₂<0.3%) → 4. Quad-Gun Synchronized Filling →
5. Ultrasonic Anti-Skinning → 6. Torque-Controlled Sealing →
7. VOC Capture Hood Engagement

Cycle Time: 90 seconds/drum


Performance Validation

Sherwin-Williams Case Study:

*"After implementing QF-4100 for polyurethane varnishes:

  • Output: 15 → 40 drums/hour (+167%)

  • Skin Waste: 3.2% → 0.07%

  • VOC Abatement: >99.2% (EPA Method 25A)

  • ROI: 5.8 months"*


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021