Phenol IBC filling machine

Functional features:【 Product Settings 】 - Stores weight settings and related filling parameters for various different products, with simple, convenient, and easy to learn operation[Data Statistics] -

  • Brand: glzon
  • Model: GZM_1000L

PhenolShield PS-8000 Series

Hazardous Phenol IBC Filling System
Triple-Containment • SIL-3 Safety • cGMP Compliance


Technical Specifications

ParameterPS-8100 (Standard)PS-8200X (ATEX Zone 0)PS-8300P (Pharma Grade)
Capacity500-1000L (±0.05%)500-1000L (±0.07%)500-1000L (±0.03%)
Throughput18 IBCs/hour16 IBCs/hour15 IBCs/hour
Accuracy±0.05% mass flow±0.07%±0.03%
Material ContactHastelloy C276Alloy 59Zirconium-lined 316L EP
Containment LevelOEB4 (1-10μg/m³)OEB5 (<1μg/m³)OEB5+ (<0.1μg/m³)
Leakage Rate<0.001 ml/min<0.0005 ml/min<0.0001 ml/min
Temp Control60-80°C (±0.3°C)60-80°C (±0.2°C)60-80°C (±0.1°C)
Crystallization PreventElectric Trace + Steam JacketSame + Dielectric HeatingPulsed Flow Agitation
Vapor ControlDouble Condenser (99.9%)Thermal Oxidizer (99.99%)Cryogenic Trap (99.999%)
Power480V/60Hz, 15kW24VDC Ex ia480V/60Hz, 12kW
N₂ Consumption60 L/min70 L/min50 L/min
Decon SystemNaOH CIP (10% w/v)Solvent PurgeSIP @ 121°C (30 min)
CertificationsASME BPEATEX Zone 0FDA cGMP

Triple-Barrier Safety Architecture

1. Primary Containment

ComponentTechnologyPerformance
Flange SealDouble Kalrez®6375 GasketsPermeation <0.01μg/cm²/min
Filling LanceTelescopic Bellows + RTP CouplerHermetic Connection
Overfill ProtectionRadar + Mass RedundancySIL-3 (IEC 61511)

2. Secondary Containment

  • Negative Pressure Glovebox (<-50Pa)

  • HEPA Filtration (EN 1822 H14)

  • Integrated Spill Tray (500L Capacity)

3. Tertiary Protection


Critical Performance Data

MetricIndustry StandardPS-8100Improvement
Operator Exposure>10μg/m³<0.5μg/m³↓95%
Crystallization Downtime35h/month0h100% elimination
VOC Emission50-100 ppm<0.05 ppm↓99.9%
Batch ConsistencyRSD 1.2-3.5%RSD 0.15%8-23x better

Pharma-Grade Engineering (PS-8300P)

ValidationStandardResult
Cleaning ValidationSwab Test (HPLC)<0.1ppm Phenol residue
Material CompatibilityUSP <88> Biological ReactivityClass VI Pass
Data Integrity21 CFR Part 11Audit Trail + E-Signature

Technical Comparison

FeatureConventional FillerPS-8200X
Seal TechnologySingle PTFE GasketTriple Dynamic Seal
Leak DetectionManual Sniffer (weekly)Real-time Laser VOC
Decon Time4-6 hours<45 min CIP/SIP
Recovery After Leak72h downtime15 min Auto-Purge

Certifications

► ATEX 2014/34/EU Category 1G Zone 0
► FDA 21 CFR 211 cGMP
► ISO 80079-36/37 Explosive Atmospheres
► EHEDG Class III Containment
► ASME B31.3 Process Piping

Operational Workflow

1. AGV IBC Positioning → 2. RTP Coupling Verification →
3. N₂ Purging (O₂<0.1%) → 4. Heated Mass Flow Filling (±0.05%) →
5. Glovebox Isolation → 6. Post-Fill Steam Flush →
7. Helium Leak Test (<10⁻⁹ mbar·L/s)

Cycle Time: 3.3 min/IBC


Case Study: Bayer Leverkusen

*"After 18 months using PS-8200X:

  • Zero Exposure Incidents (vs 3.7/year previously)

  • Product Loss: 0.8% → 0.02% ($1.2M/year saved)

  • Validation Time: 120h → 40h per campaign

  • ROI: 9 months"*


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021