PhenolShield PS-8000 Series
Hazardous Phenol IBC Filling System
Triple-Containment • SIL-3 Safety • cGMP Compliance
Technical Specifications
Parameter | PS-8100 (Standard) | PS-8200X (ATEX Zone 0) | PS-8300P (Pharma Grade) |
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Capacity | 500-1000L (±0.05%) | 500-1000L (±0.07%) | 500-1000L (±0.03%) |
Throughput | 18 IBCs/hour | 16 IBCs/hour | 15 IBCs/hour |
Accuracy | ±0.05% mass flow | ±0.07% | ±0.03% |
Material Contact | Hastelloy C276 | Alloy 59 | Zirconium-lined 316L EP |
Containment Level | OEB4 (1-10μg/m³) | OEB5 (<1μg/m³) | OEB5+ (<0.1μg/m³) |
Leakage Rate | <0.001 ml/min | <0.0005 ml/min | <0.0001 ml/min |
Temp Control | 60-80°C (±0.3°C) | 60-80°C (±0.2°C) | 60-80°C (±0.1°C) |
Crystallization Prevent | Electric Trace + Steam Jacket | Same + Dielectric Heating | Pulsed Flow Agitation |
Vapor Control | Double Condenser (99.9%) | Thermal Oxidizer (99.99%) | Cryogenic Trap (99.999%) |
Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 12kW |
N₂ Consumption | 60 L/min | 70 L/min | 50 L/min |
Decon System | NaOH CIP (10% w/v) | Solvent Purge | SIP @ 121°C (30 min) |
Certifications | ASME BPE | ATEX Zone 0 | FDA cGMP |
Triple-Barrier Safety Architecture
1. Primary Containment
Component | Technology | Performance |
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Flange Seal | Double Kalrez®6375 Gaskets | Permeation <0.01μg/cm²/min |
Filling Lance | Telescopic Bellows + RTP Coupler | Hermetic Connection |
Overfill Protection | Radar + Mass Redundancy | SIL-3 (IEC 61511) |
2. Secondary Containment
Negative Pressure Glovebox (<-50Pa)
HEPA Filtration (EN 1822 H14)
Integrated Spill Tray (500L Capacity)
3. Tertiary Protection
Critical Performance Data
Metric | Industry Standard | PS-8100 | Improvement |
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Operator Exposure | >10μg/m³ | <0.5μg/m³ | ↓95% |
Crystallization Downtime | 35h/month | 0h | 100% elimination |
VOC Emission | 50-100 ppm | <0.05 ppm | ↓99.9% |
Batch Consistency | RSD 1.2-3.5% | RSD 0.15% | 8-23x better |
Pharma-Grade Engineering (PS-8300P)
Validation | Standard | Result |
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Cleaning Validation | Swab Test (HPLC) | <0.1ppm Phenol residue |
Material Compatibility | USP <88> Biological Reactivity | Class VI Pass |
Data Integrity | 21 CFR Part 11 | Audit Trail + E-Signature |
Technical Comparison
Feature | Conventional Filler | PS-8200X |
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Seal Technology | Single PTFE Gasket | Triple Dynamic Seal |
Leak Detection | Manual Sniffer (weekly) | Real-time Laser VOC |
Decon Time | 4-6 hours | <45 min CIP/SIP |
Recovery After Leak | 72h downtime | 15 min Auto-Purge |
Certifications
► ATEX 2014/34/EU Category 1G Zone 0
► FDA 21 CFR 211 cGMP
► ISO 80079-36/37 Explosive Atmospheres
► EHEDG Class III Containment
► ASME B31.3 Process Piping
Operational Workflow
1. AGV IBC Positioning → 2. RTP Coupling Verification →
3. N₂ Purging (O₂<0.1%) → 4. Heated Mass Flow Filling (±0.05%) →
5. Glovebox Isolation → 6. Post-Fill Steam Flush →
7. Helium Leak Test (<10⁻⁹ mbar·L/s)
Cycle Time: 3.3 min/IBC
Case Study: Bayer Leverkusen
*"After 18 months using PS-8200X:
Zero Exposure Incidents (vs 3.7/year previously)
Product Loss: 0.8% → 0.02% ($1.2M/year saved)
Validation Time: 120h → 40h per campaign
ROI: 9 months"*
APPLICABLE BARREL TYPE

COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021