5L automatic filling machine

5L automatic filling machine

Functional features:Product Settings - Store weight settings and related filling parameters for various products, with simple and easy to learn operationMulti stage filling - can be divided into two s

  • Brand： glzon
  • Model： GZM

Product Essence

Shanghai Guangzhi Automation’s 5L Automatic Filler delivers ±0.1% gravimetric accuracy for viscous fluids (1–50,000 cP) at 40 fills/hour. Engineered with Coriolis mass flow metering, AI-driven viscosity adaptation, and ATEX Zone 1 certification, it achieves >99% vapor recovery while reducing giveaway to 0.02% across lubricant, chemical, and food-grade operations.

Core Technologies

1. Scientific Volume Control

TechnologyPerformance
Coriolis Flow Meter0.05% density compensation
Temperature Compensation±0.01% vol/°C adjustment
Pulsed Final FillFlow reduction from 50→5 L/min
Drip-Free NozzleResidual fluid ≤2ml


Safety Components:

  • Conductive hoses: <10⁵ Ω surface resistivity

  • Grounding verification: <10 Ω resistance

Technical Specifications

ModelStandardGMP PharmaceuticalATEX Chemical
Accuracy±0.15% (OIML R60)±0.1%±0.2%
Viscosity Range1–50,000 cP1–30,000 cP5–100,000 cP
Throughput40 fills/hour35 fills/hour30 fills/hour
Max. Flow Rate150 L/min120 L/min100 L/min
Power380V/50Hz, 3.8kW380V/50Hz, 4.2kW24VDC Ex ia
CleanabilityCIP (NaOH/HNO₃)SIP @ 121°C/30minSolvent flush
VOC Recovery>98% (Carbon ads.)>99% (Condensation)>99.5% (Thermal ox.)
CertificationsCE, ISO 9001FDA 21 CFR 211ATEX Cat. 3G

Industry-Specific Engineering

SectorGuangzhi Innovation
LubricantsHeated flow path (-30°C to 80°C)
Food GradeUSDA UHMW-PE contact surfaces
SolventsHastelloy C276 valves/seals
BiopharmaSingle-use fluid path option

Operational Impact

Fortune 500 Chemical Producer:

  • Challenge: 0.8% variance in acetone filling

  • Solution: Viscosity-adaptive control + AI optimization

  • Results:
    ▶ ±0.07% accuracy at 5L fill
    ▶ Zero VOC emissions
    ▶ ROI: 7 months

Global Compliance & Digital Integration

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • FDA 21 CFR 177.2600

  • OIML R60 Class 0.5

  • ISO 80079-36

Industry 4.0 Modules:

ModuleFunction
Digital TwinVirtual commissioning via OPC UA
Blockchain LoggingImmutable batch records (GDPR/21 CFR)
AR MaintenanceHoloLens-guided parts replacement
Carbon Trackerkg CO₂/savings analytics

Precision Engineered. Globally Compliant.
Shanghai Guangzhi: Where scientific rigor meets industrial reliability – every milliliter accounted for. ⚗️