LubeFill Pro LF-3000 Series
200L Automatic Lubricants Filling System
Precision Filling for Extreme Viscosities. Explosion-Safe. Industry 4.0 Ready.
Technical Specifications
Parameter | LF-3100 (Standard) | LF-3200X (ATEX) | LF-3300H (High-Temp) |
---|
Capacity | 180-220L (±0.15%) | 180-220L (±0.2%) | 180-220L (±0.18%) |
Throughput | 26 drums/hour | 24 drums/hour | 25 drums/hour |
Viscosity Range | 10-800,000 cP | 50-500,000 cP | 10-300,000 cP |
Accuracy | ±0.15% mass flow | ±0.2% | ±0.18% gravimetric |
Filling Technology | Heated Coriolis (80°C) | Ex-rated diaphragm pump | HT Screw Conveyor (150°C) |
Material Contact | 316L SS + PTFE | Hastelloy C276 | 316L + PEEK coating |
Additive Injection | 3-port dosing (±0.5%) | 2-port Ex-rated | 4-port HT dosing |
Static Control | <10⁵ Ω (NFPA 77) | <10⁴ Ω | <10⁵ Ω |
Power | 480V/60Hz, 35kW | 24VDC Ex ia | 480V/60Hz, 40kW |
N₂ Consumption | 45 L/min | 50 L/min | 40 L/min |
Clean Time | CIP: 12 min | Solvent purge: 18 min | HT steam wash: 25 min |
Footprint (L×W×H) | 3800×2200×3200mm | 4000×2400×3500mm | 3900×2300×3300mm |
Core Innovations
1. ViscosityMaster™ Adaptive System
Performance Highlights:
NLGI Grade 3 Grease Handling: Pulsed screw fill @ 150°C
Cold Climate Oils: -30°C cold start capability
Additive Blending: Real-time viscosity compensation
2. ZeroSpill EX™ Containment
Risk | Technology | Certification |
---|
Solvent Ignition | N₂ inerting (O₂<0.5%) | ATEX Zone 1 |
Overfill | Dual radar sensors (±1mm) | SIL-3 Safety |
Cross-Contamination | Self-purging flow path | ISO 9001:2015 |
Static Discharge | Ionized air curtain | ANSI/ESD S20.20 |
Industry-Specific Solutions
Automotive Lubricants
Feature | Compliance |
---|
ILSAC GF-6/API SP | Auto-viscosity compensation |
Low-SAPS additives | Dedicated dosing module |
OEM approvals | Recipe database (50+ presets) |
Industrial Gear Oils
ISO 6743-6 viscosity classes
EP additive injection (S/P/Cl)
MIL-PRF-2105E testing port
Food-Grade Lubricants
NSF H1 registration support
Allergen-free purge protocol
EHEDG-certified cleanability
Smart Control Ecosystem
12" HMI with LubriOS™
AI-Driven Optimization:
Energy Savings Mode:
Condition | Action |
---|
Standby >30 min | Auto-reduce heating by 70% |
Low throughput | Pump speed optimization |
Anomaly Response:
Fault | Resolution |
---|
Viscosity spike | Flow rate adjustment + alert |
Additive ratio error | Auto-flush + recalibration |
Performance Validation
ExxonMobil Singapore Report:
*"After 12 months operating LF-3100:
Output: 8 → 26 drums/hour (+225%)
Grease Waste: 4.2% → 0.07%
VOC Emissions: 350 ppm → <2 ppm
ROI: 8 months"*
Certifications
► ATEX 2014/34/EU (Zone 1)
► FDA 21 CFR 178.3570 (H1)
► ISO 6743 Lubricant Standards
► API 682 Seal Standard
► CE EN 60204-1
Operational Workflow
1. AGV drum loading → 2. N₂ purging (O₂<0.5%) →
3. Viscosity pre-scan → 4. Heated mass flow filling →
5. Additive injection → 6. Torque-sealed lid closure →
7. Automated palletizing
Cycle Time: 2.3 minutes/drum
APPLICABLE BARREL TYPE

COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021