200L Automatic Lubricants Filling System

Functional features:Product Settings - Store weight settings and related filling parameters for various products, with simple and easy to learn operationMulti stage filling - can be divided into two s

  • Brand: glzon
  • Model: GZM_200L

LubeFill Pro LF-3000 Series

200L Automatic Lubricants Filling System

Precision Filling for Extreme Viscosities. Explosion-Safe. Industry 4.0 Ready.


Technical Specifications

Parameter

LF-3100 (Standard)

LF-3200X (ATEX)

LF-3300H (High-Temp)

Capacity

180-220L (±0.15%)

180-220L (±0.2%)

180-220L (±0.18%)

Throughput

26 drums/hour

24 drums/hour

25 drums/hour

Viscosity Range

10-800,000 cP

50-500,000 cP

10-300,000 cP

Accuracy

±0.15% mass flow

±0.2%

±0.18% gravimetric

Filling Technology

Heated Coriolis (80°C)

Ex-rated diaphragm pump

HT Screw Conveyor (150°C)

Material Contact

316L SS + PTFE

Hastelloy C276

316L + PEEK coating

Additive Injection

3-port dosing (±0.5%)

2-port Ex-rated

4-port HT dosing

Static Control

<10⁵ Ω (NFPA 77)

<10⁴ Ω

<10⁵ Ω

Power

480V/60Hz, 35kW

24VDC Ex ia

480V/60Hz, 40kW

N₂ Consumption

45 L/min

50 L/min

40 L/min

Clean Time

CIP: 12 min

Solvent purge: 18 min

HT steam wash: 25 min

Footprint (L×W×H)

3800×2200×3200mm

4000×2400×3500mm

3900×2300×3300mm


Core Innovations

1. ViscosityMaster™ Adaptive System

Performance Highlights:

  • NLGI Grade 3 Grease Handling: Pulsed screw fill @ 150°C

  • Cold Climate Oils: -30°C cold start capability

  • Additive Blending: Real-time viscosity compensation

2. ZeroSpill EX™ Containment

Risk

Technology

Certification

Solvent Ignition

N₂ inerting (O₂<0.5%)

ATEX Zone 1

Overfill

Dual radar sensors (±1mm)

SIL-3 Safety

Cross-Contamination

Self-purging flow path

ISO 9001:2015

Static Discharge

Ionized air curtain

ANSI/ESD S20.20


Industry-Specific Solutions

Automotive Lubricants

Feature

Compliance

ILSAC GF-6/API SP

Auto-viscosity compensation

Low-SAPS additives

Dedicated dosing module

OEM approvals

Recipe database (50+ presets)

Industrial Gear Oils

  • ISO 6743-6 viscosity classes

  • EP additive injection (S/P/Cl)

  • MIL-PRF-2105E testing port

Food-Grade Lubricants

  • NSF H1 registration support

  • Allergen-free purge protocol

  • EHEDG-certified cleanability


Smart Control Ecosystem

12" HMI with LubriOS™

AI-Driven Optimization:

  • Energy Savings Mode:

    Condition

    Action

    Standby >30 min

    Auto-reduce heating by 70%

    Low throughput

    Pump speed optimization

  • Anomaly Response:

    Fault

    Resolution

    Viscosity spike

    Flow rate adjustment + alert

    Additive ratio error

    Auto-flush + recalibration


Performance Validation

ExxonMobil Singapore Report:

*"After 12 months operating LF-3100:

  • Output: 8 → 26 drums/hour (+225%)

  • Grease Waste: 4.2% → 0.07%

  • VOC Emissions: 350 ppm → <2 ppm

  • ROI: 8 months"*


Certifications

► ATEX 2014/34/EU (Zone 1)
► FDA 21 CFR 178.3570 (H1)
► ISO 6743 Lubricant Standards
► API 682 Seal Standard
► CE EN 60204-1

Operational Workflow

1. AGV drum loading → 2. N₂ purging (O₂<0.5%) →
3. Viscosity pre-scan → 4. Heated mass flow filling →
5. Additive injection → 6. Torque-sealed lid closure →
7. Automated palletizing

Cycle Time: 2.3 minutes/drum


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021