bag packing machine

bag packing machine

This machine is mainly suitable for quantitative filling, filling, and packaging of small particle materials (including various small particles and powders), mixed, irregular, or regular small particl

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Bag Packing Machine BPM-5000 Series

Precision Engineered for Versatile Packaging

Core Innovation: One System, Infinite Formats

Shanghai Guangzhi BPM-5000 revolutionizes bag packaging with 120 bags/minute throughput and ±0.5mm sealing accuracy. Featuring AI-guided form-fill-seal technology, multi-layer barrier control, and tool-free changeover <3 min, it masters:
✅ Stand-up pouches (gusseted/flat-bottom)
✅ Pillow bags (single/multi-lane)
✅ Quad-seal medical sterile bags
✅ Vacuum/MAP packaging (O₂ <0.1%)

Technical Superiority

1. Intelligent Filling & Sealing

SystemTechnologyPerformance
AI Vision Dosing3D product volume scanning±1% fill accuracy (1g-5kg)
Pulsed Sealing JawsAdaptive temp/pressure controlSeal strength >45N/15mm
Material Saver™Predictive film tension control30% film waste reduction
Gas Flush SystemDynamic gas mixing (N₂/CO₂)Residual O₂ <50ppm

2. Zero-Downtime Flexibility

Key Features:

  • Memory Database: 50+ preset formats (PET/AL/CPP laminates)

  • Seal Integrity Monitoring:

    ParameterReal-Time Feedback
    Seal temperature±1°C control (100-250°C range)
    ContaminationReject if >0.5mm particles

Technical Specifications

ModelBPM-5100 (Standard)BPM-5200 (Pharma)BPM-5300 (Retort)
Speed120 bags/min80 bags/min60 bags/min
Bag Size50-500mm (W) × 80-800mm (H)SameSame
Film Thickness30-300μm40-250μm60-400μm
Filling Range10g-5kg5g-2kg100g-10kg
Gas FlushN₂/CO₂ (optional)Sterile air flushSteam flushing
Seal TypeConstant/ImpulseDouble seam + notchTriple seal
Power380V/50Hz, 6.5kW380V/50Hz, 5.5kW380V/50Hz, 8.2kW
ComplianceCE EN 415-6FDA 21 CFR 177.2600ISO 11607-1

Industry-Specific Engineering

Food & Snacks

  • IP69K washdown design

  • Metal detection integration (Fe≥0.3mm)

  • Oil-resistant sealing jaws

Pharmaceuticals

  • ISO Class 7 clean air hood

  • VHP-compatible components

  • 21 CFR Part 11 data logs

Chemicals

  • ATEX Zone 22 option

  • Solvent-resistant film path

  • Static dissipation (<10⁶ Ω)

Pet Food

  • Heavy-duty auger filling (50mm shaft)

  • Fat barrier coating system

  • Odor control vacuum hood

Smart Control Ecosystem

12" HMI with Packaging Intelligence

Key Modules:

  • Golden Seal Profiling:

    • Auto-learns optimal temp/pressure curves

    • Flags deviations >2σ

  • Predictive Film Management:

    • Roll diameter monitoring

    • Splice detection (≤0.1s response)

  • Carbon Footprint Tracker:

    • g CO₂/bag calculation

Operational Impact

Global Snack Brand Case:

  • Challenge: 5% seal failures in nitrogen-flushed chips

  • Solution: BPM-5100 with AI gas flush control

  • Results:
    ▶ 0.02% seal defect rate
    ▶ Shelf life extended by 40%
    ▶ ROI in 7 months

Certifications & Upgrades

Global Compliance:

  • CE EN 415-6:2013

  • FDA 21 CFR 177.1520

  • ISO 11607-1 (Medical Packaging)

  • UL 985 (Household Appliances)

Advanced Modules:

ModuleFunction
Vision InspectionPrint/bar code verification
Robotic Case PackingAuto carton loading (25/min)
AR Format SetupHoloLens-guided changeover
VOC AbatementActivated carbon filtration

Service Commitment

24/7 Packaging Guardians:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Sealing jaws

    • Film tensioners

    • Auger assemblies

  • Performance Validation:

    • Seal strength tests (ASTM F88)

    • OTR/MVTR barrier certification