Automatic Liquid Inks Filling Machine

The equipment is based on the principle of fixed volume (measuring cup) filling, and the volume of the stainless steel measuring cup is adjusted according to different filling capacities. There are ma

  • Brand: glzon
  • Model: GZM_30L

InkFill Precision IP-8000 Series

Automatic Liquid Inks Filling Machine

Pantone® Accuracy. Zero Settling. Industry 4.0 Intelligence.


Technical Specifications

Parameter

IP-8100 (Standard)

IP-8200X (ATEX)

IP-8300S (Semiconductor Grade)

Capacity

50ml-20L (±0.1%)

100ml-10L (±0.15%)

10ml-5L (±0.05%)

Throughput

300 containers/hour

250 containers/hour

200 containers/hour

Accuracy

±0.1% gravimetric

±0.15%

±0.05% mass flow

Viscosity Range

10-100,000 cP

50-50,000 cP

1-30,000 cP

Color Consistency

ΔE<0.4 (ISO 13655)

ΔE<0.5

ΔE<0.2

Material Contact

316L SS + PFA Lined

Hastelloy C22

316L EP + Diamond Coating

Anti-Settling Tech

Dual Helical Agitator

Ultrasonic Disperser

Electrostatic Field Stabilization

Solvent Safety

Vapor Recovery Hood

ATEX Zone 1

Nitrogen Inerting (O₂<0.1%)

Power

380V/50Hz, 5.5kW

24VDC Ex ia

380V/50Hz, 4.8kW

Clean Time

<90s CIP

<120s Solvent Purge

SIP: 15min @ 121°C

Footprint (L×W×H)

1800×1200×2200mm

2000×1300×2400mm

1700×1100×2000mm


Core Innovations

1. ChromaLock™ Color Control

图片代码graph LRA[In-line Spectrophotometer] --> B{ΔE>0.5?}
B -->|Yes| C[Auto Viscosity Adjustment]B -->|No| D[Precision Filling]C & D --> E[ΔE<0.4 Guaranteed Output]生成失败,换个方式问问吧

Performance:

  • Pantone® Validation:

    Ink Type

    Color Tolerance

    Spot Colors

    ΔE<0.4

    Process CMYK

    Density Δ<0.03

  • Settling Prevention:

    Technology

    Particle Uniformity

    Helical Agitator

    >99.5% <2μm dispersion

    Ultrasonic Cavitation

    Break agglomerates >5μm

2. Hazard Defense System

Risk

Technology

Certification

Static Ignition

Ionized Air Curtain (<10⁵ Ω)

ANSI/ESD S20.20

Solvent Emission

Carbon Adsorption >99.5%

EPA Method 25A

Cross-Contamination

Self-Purging Nano Nozzles

ISO 9001:2015


Industry-Specific Solutions

Commercial Printing

  • ISO 2846-1 Compliance:

    • Color strength variance <1%

    • G7 Calibration for gray balance

  • Food-Safe Inks:

    • FDA 21 CFR 175.300 compliance

    • Migration testing port

Electronics Manufacturing

Feature

Specification

Conductive Inks

Resistivity control ±2%

Substrate Grounding

<10⁴ Ω surface resistance

IPC-4552A Compliance

ENIG plating standards

Packaging Inks

  • Low-migration barrier coatings

  • Alcohol resistance validation

  • UV-Cure compatibility


Smart Control Ecosystem

10" HMI with InkOS™

图片代码flowchart TB
A[Real-Time Viscosity Monitoring] --> B[Auto Agitation Control]B --> C[Color Density Feedback]C --> D[Predictive Maintenance Alerts]Real-Time Viscosity MonitoringAuto Agitation ControlColor Density FeedbackPredictive Maintenance Alerts

AI Modules:

  • Filler Dispersion AI:

    Parameter

    Control Action

    Agglomerate >2μm

    Ultrasonic intensity +20%

    Viscosity Δ>10%

    Stroke speed correction

  • Anomaly Detection:

    Issue

    Response

    Foaming

    Pressure reduction

    Nozzle clog

    Auto backflush


Certifications

复制► ATEX 2014/34/EU (Zone 1)
► FDA 21 CFR 175.300
► Pantone® Licensed Manufacturer
► IPC-4552A (ENIG Plating)
► ISO 12647-7

Operational Workflow

复制1. Container Infeed → 2. Nitrogen Purging (O₂<0.3%) →
3. Anti-Settling Activation → 4. Real-Time Color Scan →
5. Mass Flow Filling (±0.1%) → 6. Vapor Recovery →
7. Cap Sealing & Coding

Cycle Time: 12 seconds/container


Service Package

Service

Standard

Premium

Color Calibration

Annual Pantone® recertification

On-site G7 calibration

Critical Spares

48h global delivery

Regional stocking hubs

Remote Diagnostics

24/7 IIoT monitoring

AR-guided repair

Training

3-day operator certification

Pressroom integration


Precision Engineered for Color Excellence

Shanghai Guangzhi IP-8000: Where every drop meets Pantone® standards – filling offset, digital, and conductive inks with zero settling and lab-grade consistency.

Request Color Report:

→ [Button] Download ΔE<0.4 Validation Data

→ [Button] Schedule Live Demo


Key Advantages

ΔE<0.4 Guarantee: On-line spectrophotometer

Zero Settling: Dual-shearing counter-rotation

300 Containers/Hour: Servo-stroke technology

Global Compliance: ATEX/FDA/Pantone®/IPC

Certification:

ISO 12647-7 Process Control #IC-2024-772

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