InkFill Precision IP-8000 Series
Automatic Liquid Inks Filling Machine
Pantone® Accuracy. Zero Settling. Industry 4.0 Intelligence.
Technical Specifications
Parameter | IP-8100 (Standard) | IP-8200X (ATEX) | IP-8300S (Semiconductor Grade) |
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Capacity | 50ml-20L (±0.1%) | 100ml-10L (±0.15%) | 10ml-5L (±0.05%) |
Throughput | 300 containers/hour | 250 containers/hour | 200 containers/hour |
Accuracy | ±0.1% gravimetric | ±0.15% | ±0.05% mass flow |
Viscosity Range | 10-100,000 cP | 50-50,000 cP | 1-30,000 cP |
Color Consistency | ΔE<0.4 (ISO 13655) | ΔE<0.5 | ΔE<0.2 |
Material Contact | 316L SS + PFA Lined | Hastelloy C22 | 316L EP + Diamond Coating |
Anti-Settling Tech | Dual Helical Agitator | Ultrasonic Disperser | Electrostatic Field Stabilization |
Solvent Safety | Vapor Recovery Hood | ATEX Zone 1 | Nitrogen Inerting (O₂<0.1%) |
Power | 380V/50Hz, 5.5kW | 24VDC Ex ia | 380V/50Hz, 4.8kW |
Clean Time | <90s CIP | <120s Solvent Purge | SIP: 15min @ 121°C |
Footprint (L×W×H) | 1800×1200×2200mm | 2000×1300×2400mm | 1700×1100×2000mm |
Core Innovations
1. ChromaLock™ Color Control
图片代码graph LRA[In-line Spectrophotometer] --> B{ΔE>0.5?}
B -->|Yes| C[Auto Viscosity Adjustment]B -->|No| D[Precision Filling]C & D --> E[ΔE<0.4 Guaranteed Output]生成失败,换个方式问问吧
Performance:
Pantone® Validation:
Ink Type | Color Tolerance |
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Spot Colors | ΔE<0.4 |
Process CMYK | Density Δ<0.03 |
Settling Prevention:
Technology | Particle Uniformity |
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Helical Agitator | >99.5% <2μm dispersion |
Ultrasonic Cavitation | Break agglomerates >5μm |
2. Hazard Defense System
Risk | Technology | Certification |
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Static Ignition | Ionized Air Curtain (<10⁵ Ω) | ANSI/ESD S20.20 |
Solvent Emission | Carbon Adsorption >99.5% | EPA Method 25A |
Cross-Contamination | Self-Purging Nano Nozzles | ISO 9001:2015 |
Industry-Specific Solutions
Commercial Printing
ISO 2846-1 Compliance:
Food-Safe Inks:
Electronics Manufacturing
Feature | Specification |
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Conductive Inks | Resistivity control ±2% |
Substrate Grounding | <10⁴ Ω surface resistance |
IPC-4552A Compliance | ENIG plating standards |
Packaging Inks
Smart Control Ecosystem
10" HMI with InkOS™
图片代码flowchart TB
A[Real-Time Viscosity Monitoring] --> B[Auto Agitation Control]B --> C[Color Density Feedback]C --> D[Predictive Maintenance Alerts]Real-Time Viscosity MonitoringAuto Agitation ControlColor Density FeedbackPredictive Maintenance Alerts
AI Modules:
Filler Dispersion AI:
Parameter | Control Action |
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Agglomerate >2μm | Ultrasonic intensity +20% |
Viscosity Δ>10% | Stroke speed correction |
Anomaly Detection:
Issue | Response |
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Foaming | Pressure reduction |
Nozzle clog | Auto backflush |
Certifications
复制► ATEX 2014/34/EU (Zone 1)
► FDA 21 CFR 175.300
► Pantone® Licensed Manufacturer
► IPC-4552A (ENIG Plating)
► ISO 12647-7
Operational Workflow
复制1. Container Infeed → 2. Nitrogen Purging (O₂<0.3%) →
3. Anti-Settling Activation → 4. Real-Time Color Scan →
5. Mass Flow Filling (±0.1%) → 6. Vapor Recovery →
7. Cap Sealing & Coding
Cycle Time: 12 seconds/container
Service Package
Service | Standard | Premium |
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Color Calibration | Annual Pantone® recertification | On-site G7 calibration |
Critical Spares | 48h global delivery | Regional stocking hubs |
Remote Diagnostics | 24/7 IIoT monitoring | AR-guided repair |
Training | 3-day operator certification | Pressroom integration |
Precision Engineered for Color Excellence
Shanghai Guangzhi IP-8000: Where every drop meets Pantone® standards – filling offset, digital, and conductive inks with zero settling and lab-grade consistency.
Request Color Report:
→ [Button] Download ΔE<0.4 Validation Data
→ [Button] Schedule Live Demo
Key Advantages
✓ ΔE<0.4 Guarantee: On-line spectrophotometer
✓ Zero Settling: Dual-shearing counter-rotation
✓ 300 Containers/Hour: Servo-stroke technology
✓ Global Compliance: ATEX/FDA/Pantone®/IPC
Certification:
ISO 12647-7 Process Control #IC-2024-772