Translational palletizer

Translational palletizer

A stacker crane is a device that automatically stacks cardboard boxes that have been loaded into containers on pallets and pallets (wood, plastic) in a certain arrangement. It can stack multiple layer

  • Brand： glzon
  • Model： GZM

Product Essence: Engineering Stacking Perfection

Shanghai Guangzhi TP-Series redefines palletizing efficiency with 2000 cases/hour throughput and ±0.5mm layer alignment accuracy. Featuring linear servo gantry technology, AI-powered pattern optimization, and auto-height adjustment, it achieves 40% higher density stacking than robotic arms while reducing energy consumption by 35% in beverage, e-commerce, and manufacturing logistics.

Core Technology Innovations

1. Precision Linear Drive System

ComponentTechnologyPerformance
Linear Servo MotorsMagnetic direct drive (0.001mm res.)±0.5mm repeatability
Carbon Fiber Gantry70% lighter than steel5G acceleration/deceleration
AI Layer OptimizationGenetic algorithm pattern generator30% denser than conventional
Anti-VibrationActive mass dampersStability at 2000CPH

2. Intelligent Stack Architecture

Key Features:

  • Dynamic Layer Adjustment:

    Case VariationCompensation
    ±2mm size driftAuto-gap adjustment
    Damaged casesAuto-skip and repattern

  • Zero-Impact Placement:

    • Active suspension system

    • Force control <50N

3. Space-Saving Design

  • Compact Footprint:

    ModelArea vs. RoboticThroughput
    TP-150040% smaller1500 CPM
    TP-200035% smaller2000 CPM

  • Vertical Integration:

    • Stack height: 2.5m → 4.5m (auto-extending mast)

    • Pallet handling: Auto-load/unload

Technical Specifications

ModelTP-1500TP-2000TP-2500 (Heavy-Duty)
Throughput1500 cases/hour2000 cases/hour1200 cases/hour (50kg/case)
Positioning Accuracy±0.5mm±0.3mm±1.0mm
Max Case Size600×400×400mm600×400×400mm800×600×500mm
Max Pallet Size1200×1000×1800mm1200×1000×2200mm1400×1200×2500mm
Layer Types50+ preset100+ AI-generated80+ heavy-duty
Power480V/60Hz, 8kW480V/60Hz, 12kW480V/60Hz, 18kW
Air Consumption100 L/min120 L/min150 L/min
Noise Level≤70 dB(A)≤72 dB(A)≤75 dB(A)
Footprint (L×W)3500×2500mm3800×2800mm4500×3200mm

Industry-Specific Engineering

Beverage Distribution

  • Wet environment protection (IP65)

  • Anti-slip vacuum grippers

  • Mixed can/bottle patterns

E-commerce Fulfillment

  • Random SKU AI stacking

  • Fragile item force control

  • Auto-label positioning

Automotive Parts

  • Heavy case handling (50kg)

  • Oil-resistant components

  • Kanban sequencing

Pharmaceuticals

  • Cleanroom Class D option

  • Washdown-ready (IP69K)

  • Audit trail (21 CFR Part 11)

Smart Control Ecosystem

15" HMI with Stack Intelligence

Key Modules:

  • Virtual Stack Simulation:

    • Tests pattern stability before building

    • Auto-rejects unstable configurations

  • Energy Recovery:

    • Regenerative braking saves 25% power

  • Autonomous Maintenance:

    ComponentSelf-Diagnosis
    Linear guidesLubrication level monitoring
    Servo drivesVibration trend analysis

Operational Impact

Global Beverage Distributor Case:

  • Replaced 6 robotic cells with 4 TP-2000 units

  • Throughput increase: 800 → 2000 cases/hour

  • Warehouse space saved: 35%

  • ROI: 11 months

Certifications & Upgrades

Global Compliance:

  • CE EN ISO 13849-1 (PLd)

  • ANSI/ITSDF B56.5-2019

  • ISO 8370:2021

  • UL 3100

Advanced Modules:

ModuleFunction
Integrated Stretch WrapperIn-line wrapping (15 pallets/hr)
3D Vision InspectionCase damage detection (≥5mm dents)
AGV Docking InterfaceAutonomous pallet transfer
AR Operator TrainingHoloLens-guided pattern setup

Support & Service

24/7 Palletizing Guardians:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Linear servo modules

    • Carbon fiber arms

    • Vacuum grippers

  • Performance Validation:

    • Layer alignment certification (ISO 8612)

    • Stability tests (ISO 12048)

Precision Stacked. Perfectly Engineered.
Shanghai Guangzhi TP-Series: Where linear motion meets stacking intelligence – transforming warehouse efficiency one layer at a time.