FULLY AUTO PALLET FILLER

FULLY AUTO PALLET FILLER

  • Brand： glzon
  • Model： GZM

Product Essence: Where Cubic Efficiency Meets Robotic Precision

Shanghai Guangzhi APF Series revolutionizes pallet loading with 200 pallets/hour throughput and ±1mm placement accuracy. Featuring AI-driven 3D space optimization, multi-sensor collision avoidance, and auto-SKU recognition, it achieves 98% space utilization while eliminating manual handling – ideal for e-commerce, pharmaceuticals, and automotive logistics.

Core Technology Innovations

1. Intelligent Spatial Computing

TechnologyFunctionPerformance
LiDAR Volumetric ScanReal-time pallet cavity mapping±0.5mm dimension accuracy
AI Loading AlgorithmGenetic algorithm stacking logic30% denser than manual loading
Dynamic Center of MassAuto-balance unstable loadsTilt prevention <0.5°
Auto SKU Recognition3D vision + RFID scanning99.9% item identification

2. Zero-Collision Robotics

Safety System:

  • 360° Safety Field:

    Sensor TypeProtection Range
    Laser scanners270° coverage (ISO 13855)
    Capacitive skinContact detection <5N force

  • Emergency Response:

    • E-stop reaction time: <0.1s

    • Auto-recovery after obstruction

3. Hyper-Flexible Handling

Load TypeEOAT Solution
Boxes/CartonsAdaptive vacuum gripper (50-500N)
Drums/IBCsMechanical clamp (max 2000kg)
Irregular ItemsConformable cobot arm (6-axis)
Fragile GoodsPressure-sensitive soft gripper

Technical Specifications

ModelAPF-200 (Standard)APF-300H (Heavy-Duty)APF-100P (Pharma)
Throughput200 pallets/hour120 pallets/hour150 pallets/hour
Max Payload1500kg3000kg800kg
Positioning Accuracy±1mm±2mm±0.8mm
Pallet Size800-1600mm (L/W)1000-2000mm800-1200mm
SKU Recognition99.9%99.5%100% (RFID enforced)
Power480V/60Hz, 15kW480V/60Hz, 25kW400V/50Hz, 12kW
Data InterfaceOPC UA/JSONPROFINETHL7/FHIR (Pharma)
ComplianceCE EN ISO 3691-4ANSI/RIA R15.06FDA 21 CFR Part 11
Footprint (L×W×H)4500×3500×4200mm5500×4000×4800mm4000×3200×3800mm

Industry-Specific Engineering

E-commerce Fulfillment

  • Mixed SKU loading optimization

  • Auto-label positioning

  • Parcel dimensioning (L×W×H)

Pharmaceuticals

  • Cleanroom Class C compatibility

  • Temperature-controlled zone

  • Serialization tracking (GS1)

Automotive

  • Oil-resistant components

  • Kanban sequencing

  • Heavy engine block handling

Food & Beverage

  • IP69K washdown rating

  • Allergen zone isolation

  • USDA-compliant grippers

Smart Control Ecosystem

15" HMI with Digital Twin

Key Modules:

  • Load Stability AI:

    • Predicts tipping risk (ISO 10531)

    • Auto-inserts partition boards

  • Predictive Maintenance:

    ComponentMonitoring Parameter
    Servo motorsVibration frequency analysis
    Vacuum generatorsPressure decay rate

  • Carbon Footprint Tracker:

    • kg CO₂ per pallet calculation

Operational Impact

Global 3PL Provider Case:

  • Challenge: Manual loading @ 40 pallets/hour with 15% space waste

  • Solution: 6 APF-200 units with AI space optimization

  • Results:
    ▶ 400% throughput increase
    ▶ Container utilization from 68%→95%
    ▶ Labor costs reduced by 65%
    ▶ ROI: 14 months

Certifications & Upgrades

Global Compliance:

  • CE EN ISO 13849-1 (PLd)

  • ANSI B56.5-2020

  • ISO 8370:2021

  • UL 3100

Advanced Modules:

ModuleFunction
Automated Stretch WrappingIn-line wrapping (25 pallets/hr)
Damage Detection3D vision (≥2mm dents/cracks)
AR Remote AssistHoloLens-guided troubleshooting
Pallet Pool ManagerAuto pallet type switching

Support & Service

24/7 Logistics Robotics Support:

  • Remote diagnostics via 5G IIoT

  • Critical Spares Dispatch ≤48h:

    • Servo drive modules

    • LiDAR sensors

    • EOAT tooling

  • Performance Validation:

    • ISO 10531 stability tests

    • Loading accuracy certification

Redefining Pallet Perfection
Shanghai Guangzhi APF Series: Where every cubic centimeter is optimized – engineering warehouse efficiency beyond human limits.