2 HEAD VOLUMATIC BOTTLE FILLER

2 HEAD VOLUMATIC BOTTLE FILLER

  • Brand： glzon
  • Model： GZM

Product Essence: Dual-Channel Precision for High-Yield Lines

Shanghai Guangzhi VF-2 Series delivers ±0.5% volumetric accuracy at 200 bottles/minute – doubling throughput without compromising precision. Featuring independent servo-piston heads, anti-drip retractable nozzles, and GMP-ready construction, it handles water-thin to viscous fluids (1-1000 cP) while reducing giveaway to <0.1% in pharmaceutical, food, and cosmetic operations.

Core Technology Innovations

1. Synchronized Dual Dosing

ComponentTechnologyPerformance
Servo-Driven Pistons0.1ml resolution (±0.25% repeatability)
Cross-Contamination PreventionDedicated fluid paths + CIP triple purge
Quick-Change NozzlesTool-free swap in <15s (Ø5-25mm)
AI Flow OptimizationAuto-adjusts for viscosity changes

2. Zero-Waste Architecture

Critical Features:

  • Residual Control:

    Liquid TypeMax Residual
    Water-thin≤0.05ml
    Viscous (500cP)≤0.1ml

  • Overfill Protection:

    • Real-time load cell feedback (optional)

    • Mechanical stroke limiter

3. Rapid Flexibility

  • Changeover Protocol:

    ParameterAdjustment RangeTime
    Bottle height50-300mm<20s
    Fill volume10ml-1000ml<10s
    Nozzle diameterØ5-25mm<15s

Technical Specifications

ModelStandard VF-2SGMP VF-2PATEX VF-2X
Accuracy±0.5%±0.25%±0.75%
Throughput200 bottles/min180 bottles/min150 bottles/min
Viscosity Range1-1000 cP1-800 cP5-1500 cP
Fill Range10-1000ml5-500ml20-2000ml
Material Contact304 SS + EPDM316L EP + USP VIHastelloy C22
Power220V/50Hz, 1.8kW220V/50Hz, 2.2kW24VDC Ex ia
Air Consumption80 L/min @ 0.6MPa100 L/min @ 0.6MPa60 L/min @ 0.6MPa
CleanabilityCIP (NaOH/HNO₃)SIP @ 121°CSolvent CIP
Footprint (L×W×H)1800×800×1600mm2000×800×1800mm2200×900×2000mm

Industry-Specific Engineering

Pharmaceuticals

  • Isolator compatibility (ISO Class 5)

  • 21 CFR Part 11 data integrity

  • Single-use fluid path option

Food & Beverage

  • IP69K washdown rating

  • USDA-compliant seals

  • Carbonation retention mode

Chemicals

  • ATEX Zone 2 certification

  • Solvent-resistant Kalrez® seals

  • Vapor recovery hood

Cosmetics

  • Perfume alcohol compatibility

  • Anti-foam pulsed filling

Smart Control Ecosystem

10" HMI with Recipe Cloud

Key Modules:

  • Real-Time Analytics:

    • Fill weight distribution

    • Rejection cause mapping

    • Material consumption

  • Predictive Maintenance:

    • Piston seal wear index

    • Valve response decay

Operational Impact

Global Beverage Plant Case:

  • Increased line speed by 120% vs single-head filler

  • Reduced giveaway from 0.8% to 0.05%

  • ROI in 5 months via reduced waste

Certifications & Upgrades

Global Compliance:

  • FDA 21 CFR 177.2600

  • CE EN 60204-1

  • EHEDG Doc. 8

  • ISO 9001:2015

Advanced Modules:

ModuleFunction
Inline CheckweigherReal-time feedback (±0.1g)
Vision InspectionFill level/particulate detection
AR CalibrationHoloLens-guided volume setup
Carbon Trackerg CO₂/liter filling analytics

Support & Service

24/7 Global Response:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Piston cylinders

    • Nozzle kits

    • Servo drives

  • Performance Validation:

    • Gravimetric accuracy certification

Precision Doubled. Efficiency Multiplied.
Shanghai Guangzhi VF-2 Series: Where twin-head synchronization redefines high-speed filling – from vaccines to craft beverages.