MARGARINE / SHORTENING FILLING MACHINE

MARGARINE / SHORTENING FILLING MACHINE

Designed to fill viscous product such as margarine, this twin filling machine work in-conjunction with a three way director valve to switch between the two machines. Every filling nozzles are designed

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Margarine & Shortening Filler MF-500 Series

Precision Filling for Temperature-Sensitive Fats

Core Innovation: Mastering Viscosity from 20°C to 45°C

Shanghai Guangzhi MF-500 solves critical fat filling challenges with ±0.5% gravimetric accuracy at 120 containers/hour – featuring triple-zone temperature control, pneumatic piston dosing, and EHEDG-certified surfaces. Engineered for tub, pail, and bucket formats, it eliminates crystallization, air pockets, and weight variance while ensuring NSF compliance for dairy, bakery, and plant-based fat operations.

Technology Highlights

1. Thermal Management System

ComponentTechnologyPerformance
Jacketed HopperGlycol heating/cooling (±0.5°C)20-45°C range
Hose Trace HeatingSelf-regulating belts±1°C per meter line loss
Nozzle Temperature ControlPeltier modules±0.3°C at discharge point
AI Viscosity AdaptationReal-time torque monitoringAuto-adjusts for 50-200,000 cP

2. Zero-Waste Filling Architecture

图片代码graph TB
A[Pre-Heated Container] --> B[Bottom-Up Filling]B --> C[Pulsed Anti-Aeration]C --> D[Residual ≤0.1g]Pre-Heated ContainerBottom-Up FillingPulsed Anti-AerationResidual ≤0.1g

Key Features:

  • Aeration Control:

    TechniqueAir Reduction
    Vacuum pre-fill>85%
    Sinusoidal piston motion>92%

  • Cleanability:

    • CIP in <8 min (77°C caustic)

    • Mirror-polished surfaces (Ra≤0.8μm)

Technical Specifications

ModelMF-510 (Tub Filler)MF-520 (Pail Filler)MF-530 (Bucket Line)
Capacity1-5kg (±0.5%)5-20kg (±0.7%)10-25kg (±1.0%)
Throughput120 units/hour90 units/hour60 units/hour
Viscosity Range5,000-200,000 cP10,000-150,000 cP20,000-100,000 cP
Temp Control±0.5°C±1.0°C±0.8°C
Container Types100-1000ml tubs5-20L pails10-25L buckets
Material Contact316L SS + FDA UHMW-PESameSame
Power380V/50Hz, 4.2kW380V/50Hz, 5.5kW380V/50Hz, 7.5kW
Steam Consumption15kg/h @ 3bar20kg/h @ 3bar25kg/h @ 3bar
Footprint2.2×1.5×2.1m2.8×1.8×2.4m3.2×2.0×2.6m

Industry-Specific Solutions

Dairy Spreads

  • Lactose crystallization prevention

  • Phase change monitoring

  • Allergen control protocol

Bakery Shortenings

  • Solid Fat Index (SFI) stability control

  • Anti-oxidation nitrogen blanket

  • Flake incorporation system

Plant-Based Fats

  • Cold-fill option (15-18°C)

  • Emulsion stability package

  • Vegan compliance certification

Industrial Margarines

  • ATEX Zone 22 option

  • High-melt point handling (45°C+)

  • Static dissipation

Operational Impact

Global Bakery Supplier Case:

  • Challenge: ±3% weight variance in 20kg shortening pails

  • Solution: MF-520 with AI viscosity compensation

  • Results:
    ▶ ±0.4% filling accuracy
    ▶ $220k/year material savings
    ▶ Zero product rework
    ▶ ROI: 7 months

Certifications & Upgrades

Global Compliance:

  • EHEDG Doc. 8 & 10

  • 3-A Sanitary Standard 81-03

  • FDA 21 CFR 110/117

  • ISO 22000:2018

Advanced Modules:

ModuleFunction
Inline SFI AnalyzerReal-time solid fat measurement
Auto Lid PlacementSteam sterilization + heat sealing
AR Cleaning GuideHoloLens-assisted CIP verification
Carbon Footprint Trackerkg CO₂e per tonne filled

Service Commitment

24/7 Fat Tech Support:

  • Remote diagnostics via IIoT

  • Critical Spares ≤48h:

    • Heated piston cylinders

    • Peltier modules

    • Sanitary valves

  • Performance Validation:

    • Gravimetric accuracy certification

    • Temperature mapping reports

Precision in Every Spread
Shanghai Guangzhi MF-500: Where temperature-sensitive fats meet filling perfection – from bakery shortenings to plant-based butters.