AdvanatgesHMI control panel with PLCTouchscreen to manage control of all the stations of the filling unit.Display of : Status, warnings and alarms, allowing fast diagnostic of failures.Possibility of
One Line. Infinite Diameters. Zero Changeover.
Core Innovation: Magnetic Levitation Mandrel System
Shanghai Guangzhi DAP-500 achieves 5-second diameter switching across 50-250mm products via AI-guided mandrel arrays and robotic tool changers, delivering 120 units/minute with ±0.05mm tolerance. Eliminating traditional line conversions for:
✅ Automotive drive shafts
✅ Pharmaceutical tubes
✅ Food packaging cylinders
✅ Industrial piping systems
图片代码graph LR
A[Raw Material] --> B{AI Vision Diameter Scan}
B --> C[Auto Mandrel Selection]C --> D[Magnetic Levitation Clamping]D --> E[Precision Machining]Raw MaterialAI Vision Diameter ScanAuto Mandrel SelectionMagnetic Levitation ClampingPrecision MachiningPerformance Benchmark:
Tri-Sync Conveyance:
Industrial IoT:
OPC UA integration with MES/ERP
Digital twin traceability per unit
Challenge:
$2.5M for multi-line setup
22% capacity loss during changeovers
DAP-500 Solution:
On-the-fly diameter/length adjustment
Integrated torque testing
Result:
▶ 12 sizes on one line
▶ Zero changeover downtime
Challenge:
Separate lines per diameter
Cleanroom space constraints
DAP-500 Solution:
IP69K sealed construction
Sterile air curtains
Result:
▶ FDA 21 CFR compliance
▶ 60% higher space utilization
Digital Cockpit Features:
AI Modules:
Dynamic Scheduling:
Self-Optimization:
Tool life prediction via historical data
Vibration spectrum anti-resonance control
Auto Parts Manufacturer Case:
Conventional Setup:
▶ $3.6M for 3 dedicated lines
▶ $780k/year changeover losses
DAP-500 Implementation:
▶ $1.8M single-line investment
▶ Zero changeover waste
ROI:
▶ $1.54M annual savings
▶ Payback: 14 months
Safety: CE EN ISO 13849-1 (PLd)
Food Contact: FDA 21 CFR 177.2600
Medical: ISO 13485 (optional)
Explosion Proof: ATEX Zone 22 (optional)
Titanium Support Package:
24/7 Global Response:
Lifecycle Management:
10-year spare parts guarantee
Redefining Production Flexibility
Shanghai Guangzhi DAP-500: Seamlessly shifting from 50mm to 250mm diameters – where manufacturing agility meets precision engineering. ⚙️