Auto Pallet Automatic IBC/Drum Filling Machine
Guangzhi’s GZ-AutoFill Pro: Automated filling & palletizing for IBCs/drums. 15 IBCs/hour, ±0.1% accuracy, ATEX/GMP/UN certified. End-to-end bulk liquid automation.
- Brand： glzon
- Model： GZM_1000L
Product Introduction: GZ-AutoFill Pro Integrated IBC/Drum Filling & Palletizing System
End-to-End Automation for Hazardous & Non-Hazardous Bulk Liquids
Shanghai Guangzhi Automation’s GZ-AutoFill Pro revolutionizes industrial container handling with unified AI-driven filling and robotic palletizing for 200L drums and 1,000L IBC totes. Achieving ±0.1% gravimetric accuracy, 15 IBCs/hour or 40 drums/hour throughput, and ±1mm pallet stacking precision, this system eliminates manual intervention while ensuring UN-compliant stack stability – engineered for chemicals, pharmaceuticals, and food-grade liquids requiring explosion-proof (ATEX) or sterile (GMP) compliance.
Core Technologies
Intelligent Filling-Palletizing Sync
Robotic arm transfers filled containers directly to pallets without intermediate conveyors
AI vision verifies fill levels and cap integrity before palletizing
Precision Gravimetric Filling
Two-stage flow control (150 → 20 L/min) with load-cell feedback
Nitrogen-purged retractable lances (drip loss <0.02%)
Robotic Palletizing Intelligence
6-axis robot with force-sensing grippers (max 1,800 kg)
Auto-generates pyramid/brick patterns per UN 4G/M2 standards
Corrosion-Resistant Ecosystem
316L stainless steel contact parts (FDA/EC1935)
IP66 washdown-ready + CIP/SIP options
Unified IoT Control
15" HMI with Guangzhi SmartTwin OS: Manages filling recipes + pallet patterns
Predictive maintenance for pumps/robotics
Technical Specifications
| Parameter | IBC Totes (1,000L) | Drums (200L) |
|---|---|---|
| Filling Accuracy | ±0.1% (max 1,200kg) | ±0.1% (max 300kg) |
| Throughput | 15 units/hour | 40 units/hour |
| Palletizing Accuracy | ±1mm (layer alignment) | ±0.8mm |
| Max Stack Height | 4 layers (2.4m) | 5 layers (3m) |
| Viscosity Range | 1–500,000 cP | 1–300,000 cP |
| Power | 380V/50Hz, 8.2 kW + 0.8 MPa air | |
| Safety Compliance | ATEX Zone 1/21, ISO 15848, GMP-B | |
| Footprint (L×W×H) | 9,500 × 6,200 × 5,000 mm |
Integrated Workflow
Auto Positioning: Vision-guided robot places empty IBC/drum on filler
Precision Filling: Dual-stage gravimetric filling with N₂ blanketing
Cap Sealing: Auto twist-lock (IBC) or bung cap application (drum)
Robotic Palletizing: AI builds stable pallets (99.9% topple-free)
Stretch Wrapping: Integrated film wrapping (optional)
Industry Applications
Chemical Plants: Flammable solvent handling (ATEX Group IIC + static grounding)
Pharma: Sterile buffer solutions (GMP Grade C isolator option)
Food Processing: Edible oil tote filling/palletizing (3A sanitary design)
Paints/Resins: High-viscosity filling with anti-skinning lances
Operational Advantages vs. Standalone Systems
| Metric | GZ-AutoFill Pro | Separate Machines |
|---|---|---|
| Floor Space | 40% smaller | 2× footprint |
| Labor Cost | Replaces 10 workers | Replaces 6–8 |
| Contamination Risk | Zero (closed transfer) | Medium (conveyor exposure) |
| Changeover Time | <5 mins (container type) | 15–30 mins |
| ROI Period | 8–14 months | 18–24 months |
Safety & Customization
360° Safety Fence: Laser scanners + interlocked gates (ISO 13849-1 PLd)
Hazard-Specific Upgrades:
Explosion-proof robotics (ATEX Cat 1)
Nitrogen inerting for pyrophoric materials
|Spill containment sump (1,000L capacity)Pharma/GMP Packages:
Isolator enclosure with HEPA filtration
Data integrity (21 CFR Part 11)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021