This pallet filler is specially designed for operator to move the filling lance manually for x and y axis easily with minimum effort. Pneumatic Brake system applies when filling position being locked.
Flexible Containment for Zone 1/21 Hazardous Environments
The Guangzhi FlexSafe DSF-5000EX enables precision filling of IBC totes (1,000L) and drums (200L) with flammable solvents, acids, or VOCs. ATEX/IECEx-certified, this semi-automatic system achieves ±0.2% accuracy while capturing 99% fugitive vapors via integrated purification. Ideal for batch operations requiring container flexibility.
| Component | Certification | Protection Feature |
|---|---|---|
| Filling Head | ATEX II 2G Ex de IIC T6 | Grounded static-dissipative nozzles |
| Control Panel | IECEx Ex db IIC T6 | Pressurized enclosure (IP66) |
| Weighing Platform | Ex ia IIC T4 (intrinsic safety) | Overload cut-off at 105% LEL* |
| Vapor Hood | EN 13463-5 (pressure-resistant) | Auto-sealing gasket + N₂ purge |
| *Lower Explosion Limit |
| Parameter | IBC Mode | Drum Mode |
|---|---|---|
| Capacity | 500–1,500 L | 50–250 L |
| Accuracy | ±0.2% (Coriolis meter) | ±0.3% (load cell) |
| Flow Rate | 200 L/min | 100 L/min |
| Max Viscosity | 5,000 cP (heated option) | 10,000 cP |
| Containers | UN-certified IBCs (pallet-mounted) | Steel/plastic drums |
| Power | 380V/50Hz, 8.5 kW | |
| Vapor Recovery | >99% (carbon adsorption) | |
| Changeover Time | 10 min (tool-free) |
Dual-Container Flexibility: Hydraulic height adjustment (500–1,800 mm)
Operator Safety:
Hands-free grounding verification (<10 Ω)
Emergency stop + gas detection interlock
Smart Purification:
Real-time VOC monitoring (PID sensor)
Regenerative carbon beds (85% solvent recovery)
Hygienic Design:
316L SS fluid path
Sloped drip tray with chemical drain
| Metric | DSF-5000EX | Manual Filling |
|---|---|---|
| Throughput | 15 IBCs or 30 drums/hr | 4 IBCs or 8 drums/hr |
| VOC Exposure | <1 ppm (operator area) | 50–200 ppm |
| Spill Risk | 0.05% | 1.5–3% |
| Labor | 1 operator | 3 workers + safety gear |
Chemical Solvents: Acetone, toluene, MEK
Pharma Intermediates: Isopropanol, DMSO
Battery Electrolytes: LiPF₆ solutions, NMP
Waste Recycling: Spent acids, halogenated VOCs
✅ One-System Solution: Switch between IBC/drum in minutes
✅ Regulatory Compliance: Pre-validated for ATEX, OSHA 1910.106, and SEVESO III
✅ Cost Control: 50% lower capex vs. fully automated lines
✅ Zero Downtime: Hot-swappable filter cartridges
Nitrogen Inerting Kit: O₂ < 0.1% for pyrophorics
Ex-Proof Label Printer: GHS hazard labeling
Robotic Arm Assist: For heavy IBC positioning
IoT Connectivity: Cloud-based batch reporting (CFR 21 Part 11)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
