Automatic Inline Paint Solvent Weight Filling Machine for 30L

PrecisionFill PF-3000 SeriesAutomatic Inline 30L Paint & Solvent Gravimetric Filling SystemIndustry 4.0 Integrated • 40 Pails/Hr • ±0.1% Accuracy • ATEX Zone 1 • Zero-VOC EmissionCore Technical Sp

  • Brand: glzon
  • Model: GZM_30L

PrecisionFill PF-3000 Series

Automatic Inline 30L Paint & Solvent Gravimetric Filling System
Industry 4.0 Integrated • 40 Pails/Hr • ±0.1% Accuracy • ATEX Zone 1 • Zero-VOC Emission

Drum Filling Machine


Core Technical Specifications

ParameterPF-3100 (Standard)PF-3200X (ATEX)PF-3300P (Pharma-Grade)
Capacity30L (±0.1%)30L (±0.15%)30L (±0.08%)
Throughput40 Pails/Hr36 Pails/Hr35 Pails/Hr
Accuracy±0.1% Gravimetric±0.15%±0.08%
Viscosity Range1-500,000 cP5-300,000 cP10-1,000,000 cP
Filling TechnologyCoriolis Mass Flow + Servo Gear PumpATEX Diaphragm PumpPeristaltic Pump (FDA)
Material Contact316L EP (Ra<0.4μm)Hastelloy C276Glass-Lined Path
VOC ContainmentTripleLock™ System:<br>1. -0.8bar Vacuum Hood<br>2. Activated Carbon Adsorption<br>3. Kalrez®6375 Seals+ Nitrogen InertingVHP Sterilization
Inline IntegrationOPC UA / MQTT Protocol<br>• ERP/MES Connectivity<br>• Auto-Batch Tracking<br>• <100ms ResponsePROFINET/Modbus21 CFR Part 11 Data Integrity
Container HandlingAuto-Guided Vehicles (AGV)<br>Positioning: ±0.5mm LiDAR<br>Payload: 50kg<br>Speed: 1.5m/sSame + Explosion-Proof AGVCleanroom AGV
Changeover Time<45s (Auto-Tooling)<60s<40s
Power480V/60Hz, 6.8kW24VDC Ex ia480V/60Hz, 6.2kW
CertificationsCE, ISO 9001ATEX Zone 1FDA 21 CFR 175.300

Engineering Innovations

1. GravFlow™ Real-Time Control**

Performance Validation:

MaterialDensityAccuracyResidual
Acetone0.79g/ml±0.07%<0.05L
Xylene0.86g/ml±0.09%<0.06L
UV-Cured Paint1.2g/ml±0.12%<0.08L

2. VaporShield™ Triple Containment**

LayerTechnologyPerformance
Primary Barrier-0.8bar Vacuum Hood99.9% Splash Containment
Secondary FilterActivated Carbon Bed (5kg)99.97% VOC Adsorption
Tertiary SealHelium-Leak Verified Seals<10⁻⁹ mbar·L/s Leak Rate

Industry 4.0 Integration

Smart Factory Connectivity

IIoT Features:

  • Predictive Maintenance:

    ComponentMonitoring ParameterAlert Threshold
    Pump WearVibration Analysis>4.5mm/s RMS
    Seal DegradationFriction Torque>8N·m
  • Quality Sentinel:

    DefectAI Action
    Color Variance ΔE>0.5Formula Adjustment
    Density Shift >1%Flow Rate Recalibration

Technical Specifications

SubsystemPF-3100 (Standard)PF-3200X (ATEX)
Flow MeterCoriolis (0.05% Accuracy)ATEX Certified Coriolis
AGV SystemLiDAR SLAM NavigationEx ia Rated AGV
FiltrationHEPA H13 + Carbon BedExplosion-Proof Filter
Control SystemSiemens S7-1500 PLC + IoT EdgeSame + SIL-3 Certification

Material Science:

  • Corrosion Resistance:

    MaterialChemical CompatibilityCertification
    Hastelloy C276HCl • Chlorides • SolventsNACE MR0175
    316L EPAlkalis • Organic AcidsFDA 21 CFR 175.300
    ZirconiumHNO₃ • H₂SO₄ ConcentratedASME BPV Code

Operational Workflow

1. AGV Pail Delivery → 2. Robotic Lid Removal →
3. Nitrogen Purging (O₂<0.3%) → 4. Gravimetric Filling (±0.1%) →
5. Vapor Recovery → 6. Torque-Sealing (30-100 N·m) →
7. Weight Verification → 8. AGV Palletizing

Cycle Time: 90 seconds/pail


Certifications

► ATEX 2014/34/EU Zone 1
► FDA 21 CFR 175.300
► ISO 9001:2015
► IECEx IEC 60079

Case Study

Sherwin-Williams Automotive Plant:

"After PF-3200X implementation:

  • Output: 22 → 40 Pails/Hr (+82%)

  • VOC Emissions: ↓99% (Carbon Adsorption)

  • Accuracy: ±0.5% → ±0.08%

  • ROI Period: 7 months"


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021