Semi-Automatic Barrel Filling Machine
ATEX Certified ∙ 200L in 45 Sec ∙ ±0.2% Accuracy
For Chemicals, Solvents, Paints & Hazardous Liquids
Shanghai Guangzhi Automation’s GZ-BF200 Series delivers military-grade safety and precision for filling 200L steel/plastic drums with flammable, corrosive, or viscous liquids. Engineered for Zone 1/21 hazardous areas, this explosion-proof system eliminates spillage, cuts filling time by 70%, and reduces VOC emissions by 99% – achieving ROI in under 10 months.

Critical Innovations
✅ ATEX/IECEx Explosion-Proof
Pressurized control cabinet (Ex pxb IIB+H2 T4) + intrinsically safe sensors (Ex ia IIC).
✅ Zero-Residue Retractable Lance
316L SS/PFA composite nozzle with auto-purge prevents cross-contamination.
✅ Auto Viscosity Compensation
Handles 1–200,000 cP liquids (e.g., toluene to thickened latex paint).
✅ Drum Agitation System
Variable-speed mixer (optional) prevents pigment settling during paint filling.
✅ Quick-Change Adaptors
Switch between open-head & tight-head drums in <90 seconds.
Technical Specifications
*Table: GZ-BF200 Performance & Safety Metrics*
| Parameter | Specification | Certification/Compliance |
|---|
| Filling Volume | 5–200 L | – |
| Throughput | 40–50 drums/hour (200L) | – |
| Accuracy | ±0.2% of set volume (gravimetric) | OIML R117 Class 0.5 |
| Viscosity Range | 1–200,000 cP | Heated path (120°C max) optional |
| Explosion Proof Rating | ATEX: Ex db eb ib mb IIB+H2 T4 Gb | IECEx, NEC 505 Class I Div 1 |
| Material Contact | 316L SS / PFA / FFKM Kalrez® seals | USP Class VI, FDA 21 CFR 177.2600 |
| Power | 400V/50Hz, 4 kW + 0.8 MPa air | IEC 60034-30-2 IE4 efficiency |
| Control System | 12" IP66 HMI + PLC with barcode scanner | 21 CFR Part 11 (electronic batch records) |
| Safety Features | Vapor detection, grounding interlock, emergency stop | SIL 2 (ISO 13849) |
| Dimensions | 2,200 × 1,200 × 2,400 mm | Weight: 980 kg |
Industry-Specific Engineering